PDA

View Full Version : I think it knows....


david3921
06-22-2013, 07:18 PM
I trying to sell my Qlink XF200. The bike has given me very little trouble since I bought it new in 2009. A guy came to test drive it and ended up pushing it back to my house. He said it quit on him. I was able to kick start it but not with starter button. It has been starting fine for the past few weeks but I didn't insure it this year as I've been riding my new 2012 Versys instead. My first thought was the battery as I put in a Walmart Never Start conventional last year. I put it on a tender through the winter but the acid did go down a few times. Maybe that was enough to kill it. So, I went and got a new sealed battery and it starts and runs fine now. The new problem is that the neutral light will not go off. It will show both neutral and the gear I'm in. At first the neutral was not showing but the other gears were. Now it stays on all of the time. I pulled off the side covers and un-bolted the switch looking for any damage or pinched wires. It seemed fine to me showing very little wear from the detent pin. I've checked the wiring diagram for wire colors and traced the wires to the plug and all looks well there also. My next step is to get into the guage housing to see if I can see anything wrong there. Before I do that can anyone suggest something else?

FastDoc
06-22-2013, 08:06 PM
I'd like to add that the Q's are on my list of Bikes I Wish I Never Sold....

The acid issue probably frosted the battery and it just took more time to die all the way.

I don't know about the neutral light. I know on a Honda the light is on when a contact is made. If the contact is not being made in the switch it may be shorted elsewhere?

FastDoc
06-22-2013, 08:06 PM
Please remind me, does the Q use a light or the letter 'N' on the gear counter?

david3921
06-22-2013, 09:59 PM
It has an N. From the wiring diagrams (from the english manual on left, Portuguese on right) it looks like each gear and neutral has it's own wire. That should help me track the problem down. That diode in the pictures has me a little concerned, though.

FastDoc
06-23-2013, 12:12 AM
The Lifan engine I used in my XR200 had a similar setup but I did not use it.

Don't let the diode scare you, there are guys here that can help. Cheesy comes to mind.

SpudRider
06-23-2013, 12:50 AM
The QLink definitely knows. :) How could you sell your faithful companion? ;)

MICRider
06-23-2013, 01:10 AM
The QLink definitely knows. :) How could you sell your faithful companion? ;)

Lol! I did it... Twice! :hmm:

SpudRider
06-23-2013, 07:29 AM
Lol! I did it... Twice! :hmm:
So did FastDoc! :ohno:

:lol:

david3921
06-23-2013, 08:23 AM
The QLink definitely knows. :) How could you sell your faithful companion? ;)

I have three now that I got the Versys. I have to thin the herd a bit. Insurance is high here in Michigan as we are a no-fault state.

david3921
06-23-2013, 09:10 AM
Ok, now it's just slapping me around like a cat toy. I turned it on today and the neutral light will not go on but the others will. It was doing this earlier this week. The other problem started yesterday while riding. I was shifting through the gears and I could see the N light along with the gear #. The light was stronger when I got into the garage out of the sun. It seemed like the N light came on faintly then got stronger but I can't be sure.

I also found that the english wiring diagram is not totally correct. The colors change at the plug. I'm going to print out the P one in color and continue.

david3921
06-23-2013, 12:25 PM
New update; I turned the key on after checking wires and such and the N light came on. 15 minutes later, it didn't.

Yep, a big ol' cat toy.

I did check the diode per the manuals and the interwebs. One website says between .6 and .7 on the meter, the english manual says .4 to .7, and the P one shows a meter reading .651. I got .554 when I checked. I'm guessing it's ok.

Here's the really strange part in all this. Last year the starter relay was clicking. I went to TSC and got one for a tractor as the bolt pattern fit. It is made in China, or course. Anyway, the old one had a plug with two wires. One was Y/G and the other B/W as seen in the picture below. Neither manual show these colors. When I was replacing the relay I checked which wire triggers the relay. It was the Y/G. So I cut the wires at the plug and installed a female spade end for the relay on the Y/G and a female post end for the B/W and wired them up. The bike started fine.

Here's were it gets weird.

When the guy pushed the bike back I was able to start it with the kick starter but not the electric. After a few attemps, the 15A fuse blew. I screwed around with this for awhile trying to figure out what was going on. Long-story-short, I had to reverse the Y/G and B/W wires as now their polarity has reversed. WTH! It starts just like it did before but it shouldn't. Those same wires are loomed up next to the diode. The diagrams show that the diode is also tied into the neutral wire and the starter relay.

The diode is reading good but all evidence says that it isn't. I'm going to see if Radio Shack has what I need to replace it and I will report back.

Maybe .554 isn't good enough.

Oh yeah, something else. The bike will start in gear and I don't recall that happening before either. I just check and yep, it's tied into the diode also.

Weldangrind
06-24-2013, 01:16 AM
Interesting. There is a diode on my Lifan, and I wondered if it was there for the gear shift indicator.

It hadn't occurred to me that a solenoid could work with the polarity reversed.

zingshoen
06-24-2013, 08:28 AM
could it be that the guy broke sth when he rode the bike around the block? it sounds like some bad connections. do you have good engine and frame grounds? broken wires? in my car the indicator came on when you pulled the handbrake.

david3921
06-24-2013, 10:29 PM
I think I have narrowed it down to the starter relay. Or rather, me, buying one not intended for a motorcycle. Right now, I need only one wire to start the motorcycle as the body of the relay is grounded to the frame. I think that second wire of the circuit "tells" the relay not to open if the bike is in gear.

I will get the proper relay and try it out. There is a scooter store in town that may have what I need.

It's doesn't address the neutral light problem, though...or it might. I'll have to see.


By the way, my 1984 Honda Magna V65 and my Qlink both use the same diode. The one on the Honda is bad while the Qlink one was found to be good. I did buy some diodes from RS and made two sets for the bikes and replaced the one on the Honda. The three diodes from RS were $2.49 with tax. A Honda replacement is $17 - $24.

SpudRider
06-25-2013, 12:05 AM
I love Radio Shack. :)

Keep up the good work, and I'm sure you will succeed! :tup:

david3921
06-25-2013, 06:37 PM
I love Radio Shack. :)

Keep up the good work, and I'm sure you will succeed! :tup:

Thanks Spud. I went ahead and ordered the correct part from the Qlink website knowing that it will be plug-and-play. Doc has mentioned before about their prices being high and they are. Around $32 for the solenoid with shipping. When I saw that I was reminded of Doctor Smith on Lost in Space...

Oh the pain, the pain.

I bought a replacement manifold from them and even though that price was high also, it fit right and was shipped fast.

FastDoc
06-25-2013, 07:31 PM
At least it is available.

And correct.

And still less than the price of a Japanese bike part.

Not so bad ;-)

FastDoc
06-25-2013, 07:31 PM
Dr. Smith was a jerk. I'd have bitch slapped him.

SpudRider
06-26-2013, 12:52 AM
Thanks Spud. I went ahead and ordered the correct part from the Qlink website knowing that it will be plug-and-play. Doc has mentioned before about their prices being high and they are. Around $32 for the solenoid with shipping. When I saw that I was reminded of Doctor Smith on Lost in Space...

Oh the pain, the pain.

I bought a replacement manifold from them and even though that price was high also, it fit right and was shipped fast.
If you viewed that show in prime time, you are one of my contemporaries. :lol:

http://www.youtube.com/watch?v=rKwwcCpa2Ag

david3921
06-27-2013, 08:48 PM
At least it is available.

And correct.

And still less than the price of a Japanese bike part.

Not so bad ;-)

True on all points. The Suzuki DR200 solenoid, which MAY have worked (no guarantee), is $65.74 from Bike Bandit.

david3921
07-17-2013, 12:31 PM
Time for an update;

I sold the Qlink about three weeks ago. A guy and his brother-in-law came to look at it and bought it. It was a good experiance for me as the one guy who bought the bike, Javon, was knowegable about bikes and did his homework before calling. They ended up staying for almost three hours. I told him that a new solenoid was on order and I would call him when it came in. I even offered to install it for him, which I did last night. He is happy that he bought the bike and I am happy that he is happy. He's getting his sons on it too. All are experianced ATV riders so this is a new dimension for the younger ones.

I had a bad experiance with the Qlink order, though. I ordered it on 06/25. I didn't hear about any shipping for a week which was strange as an earlier order was shipped to me in a few days. I sent an email to ask for an update and was told that shipping was contacted. After the holiday weekend I sent another email requesting a refund as it was now two weeks with no word on the shipping. I was told another email was sent but I would get a refund if it wasn't shipped yet. I then got another email (same day) showing the package was delivered to my door on 07/02. So I looked in my front door and there it was. WTH? I hardly ever use my front door and most deliverys are left on the back porch. I sent a note back telling them I received the package but was displeased about the communication. By this time I had aleady ordered another solenoid through Ebay as I was expecting a refund. This is the one;

http://www.ebay.com/itm/NEW-Starter-Solenoid-Relay-Suzuki-DR125SE-DR-125-1994-1996-V-RL21-/160709704873?pt=Motorcycles_Parts_Accessories&hash=item256b0b7ca9&vxp=mtr#ht_2498wt_917

It has the correct plug and was was only $10.49, shipped. D'oh! The wires are a different color but we found out yesterday that it works. Anyway, I guess we can add this to the list of standard parts that fit.

The install went smooth and now the bike will not start in gear without the clutch pulled in. The neutral light is still not working all of the time, though. Javon says that he doesn't mind as the gear display is something new for him anyway. They both still commnet about the features of the bike that are not common on others. The Qlink comes with USD forks, a skid plate, a flash to pass switch, and the dash lights can be switched off. They really like the rear rack and I told them the story about how I got it from Carl over at MCM. I also directed them to that website, and of course, here.

SpudRider
07-17-2013, 12:34 PM
I'm sorry to hear about the bad communications with QLink. :wtf: However, I'm glad your trusty bike has found a new owner. :)

Weldangrind
07-17-2013, 08:53 PM
It sounds like the bike went to a good home. I hope that Jovan visits us here.

zingshoen
07-18-2013, 06:46 AM
my neutral light gave up the ghost early in the game (after 3 weeks of proud ownership) by staying on all the time and eventually it burned out. my half educated guess is the switch is in the gears and gets crunched up so that the wire thinks it s time to complete the circuit. i ve disconnected that wire, (essentially an earth wire coming out of the engine) and insulated the power wire in the dash. it just branches off from the loom. as long as those wires aren t damaged there shouldn t be a problem. with the wiring diagram and a multimeter it was a piece of cake.

Weldangrind
07-18-2013, 10:29 AM
my neutral light gave up the ghost early in the game (after 3 weeks of proud ownership) by staying on all the time and eventually it burned out. my half educated guess is the switch is in the gears and gets crunched up so that the wire thinks it s time to complete the circuit. i ve disconnected that wire, (essentially an earth wire coming out of the engine) and insulated the power wire in the dash. it just branches off from the loom. as long as those wires aren t damaged there shouldn t be a problem. with the wiring diagram and a multimeter it was a piece of cake.

If that's the case, you should get continuity between the neutral switch and ground only when the bike is in neutral. If that's the case, then you should see 12V on a meter if you connect the black probe to the switch and the red probe to the positive battery terminal.

david3921
07-22-2013, 08:02 PM
I'm sorry to hear about the bad communications with QLink. :wtf: However, I'm glad your trusty bike has found a new owner. :)

I got a email today from them asking me to fill out a survey on my experiance. I filled it out detailing the lack of communication and the high part and shipping costs. I'll post here if I receive a response.

zingshoen
07-22-2013, 08:09 PM
If that's the case, you should get continuity between the neutral switch and ground only when the bike is in neutral. If that's the case, then you should see 12V on a meter if you connect the black probe to the switch and the red probe to the positive battery terminal.

no, the problem was that i had continuity always, no matter which gear. since i did not want to remove the side cover and see whether i could find the switch anywhere, i disconnected it.