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katoranger
12-13-2013, 08:27 PM
Here it is. Pretty good shape. I will update tomorrow when we start making some repairs.

MICRider
12-13-2013, 08:31 PM
Cool score Kato! Looks like the girls approve as well :D.

SpudRider
12-13-2013, 09:19 PM
Good for you, Allen! That was a good purchase. :tup:

katoranger
12-13-2013, 10:18 PM
The lights work. The horn honks. Good tires on aluminum wheels. Nothing is bent. Seller said forward would not work. I got it to go by adjusting the cable. I think the CVT is stuck in a high ratio. Might need a new belt. We will open that tomorrow.

katoranger
12-14-2013, 02:07 PM
Today's assessment. I think the CVT driven clutch is stuck. Seatbelts buckles are broken. The chain is not aligned and I am trying to figure out how to align that. I think I need to check the motor mounts. Positive battery cable needs replaced.

SpudRider
12-14-2013, 02:22 PM
I'm sure you will soon have things sorted out, Allen. :tup:

Weldangrind
12-14-2013, 03:03 PM
I like that double row drive chain. How is the planetary reverse mechanism lubricated?

katoranger
12-14-2013, 06:45 PM
I plan to do some maintenance on it. On the scooters the rear final drive has an oil supply. I think that the reverse is similar.

The drive chain I think is #50 chain.

katoranger
12-14-2013, 06:49 PM
I did some research and it looks like I want some 9 gram rollers and a yellow torque spring for the clutch. That should make it take off and climb hills. I don't really care about top speed we won't be able to go that fast in the yard.

About $30 for those parts including a new drive belt.

katoranger
12-14-2013, 09:07 PM
The reverse box is like this one. I don't think there is anything wrong with it.

http://www.ebay.com/itm/150CC-GY6-ATV-GO-KART-ENGINE-MOTOR-BUILT-IN-REVERSE-BASIC-/180712048578?pt=Motors_ATV_Parts_Accessories&hash=item2a134707c2&vxp=mtr

SpudRider
12-15-2013, 05:38 AM
That vehicle just needed a little TLC. ;) It found a good home. :tup:

MICRider
12-15-2013, 10:22 AM
I like the way the frame is put together on the buggy, it looks to be a very good design. And with Kato's CVT experience, I don't doubt it'll be tooling around soon! :D

Weldangrind
12-15-2013, 12:02 PM
I haven't looked much, but I've never seen reverse incorporated into a GY6. I've only seen the planetary-style that bolts onto the output shaft. Does it separate from the output shaft?

Did the driven clutch turn out to be stuck?

katoranger
12-15-2013, 02:36 PM
We haven't opened it up yet. Going to do that this afternoon. I have not seen this style either.

katoranger
12-15-2013, 05:45 PM
Back in from the shop. Girls took the drive apart. I found that the large nut that holds the exhaust mount to the CVT cover backed off and rattled around inside. The Variator is all broken up. The clutch looks okay, but the belt was sitting down too far in the pulley. I took it apart anyway since I plan to order the yellow torque spring for more low end and climbing power. The rollers actually looked pretty good yet, but I plan to buy some 8 gram ones again for more low end power.

Belt still measures in spec, but I will just get a new one since its apart.

We fixed the battery cable connection and took the seatbelts off to see if we can fix the buckles.

katoranger
12-15-2013, 06:05 PM
I ordered up a new variator with 10gram sliders, yellow 1500lb torque spring, and a new bando belt.

Noticed the clip on the master link is missing. I think its #50 chain. Might be 530. It is double row. I am going to try and get the sprockets aligned better too. I think a bushing is missing or not installed correctly on the chain adjustment. Engine is only held by one bolt at the top by the starter and then the chain adjustment bolt at the rear.

SpudRider
12-15-2013, 06:10 PM
You are a lucky man to have such beautiful little helpers. :tup:

katoranger
12-15-2013, 08:31 PM
They are learning. Emilie used the impact and took the pulleys off. Lily used it on the rear wheel. We took apart the seatbelt buckles and were able to repair those. Now we just have to wait on some parts. Suppose we can change engine oil and final drive oil. I have not found where to put oil or grease in the reverse box yet.

katoranger
12-15-2013, 09:04 PM
Some more pics.

You can see where the belt was stuck on the clutch pulley. Stopped it should have been all the way to the outside.

Also a pic of the variator and broken bits. I only found one of the plastic ramp plate sliders. Rollers didn't look too bad. I don't think this has many hours on it.

I got a pic of the nut and some broken bits that were hidden behind the clutch. We took the clutch apart in preparation for the yellow torque spring.:tup: Torque spring will allow faster downshift and betting pulling power. Need that for sled pulling.

New variator is a "performance" unit with 10 gram sliders. I think the stock rollers are 14 gram. This will allow the engine to rev higher before engaging.

This setup will give us some great acceleration with sacrificed top speed. Top speed is not that important for our yard. I had the opposite for the Honda Elite.
http://www.ebay.com/itm/151126577485?ssPageName=STRK:MEWNX:IT&_trksid=p3984.m1439.l2649

http://www.ebay.com/itm/321234256105?ssPageName=STRK:MEWNX:IT&_trksid=p3984.m1439.l2649

SpudRider
12-15-2013, 10:27 PM
I never thought about it before, but you can't see grease under red fingernails. ;)


:hehe:

katoranger
12-15-2013, 10:39 PM
I never thought about it before, but you can't see grease under red fingernails. ;)


:hehe:


She is not afraid of grease either.

SpudRider
12-15-2013, 10:45 PM
:tup:

katoranger
12-15-2013, 11:06 PM
Slideshow

http://s39.photobucket.com/user/katoranger/slideshow/Vision%20Razor%20Z2150%20Buggy

SpudRider
12-15-2013, 11:19 PM
Thanks for posting the link to the great photos! :tup: It appears Buford has delegated some of his lesser supervisory duties to Mister Fluffy. ;)

http://i39.photobucket.com/albums/e166/katoranger/Vision%20Razor%20Z2150%20Buggy/PC150071_zpsef1bdb8c.jpg (http://s39.photobucket.com/user/katoranger/media/Vision%20Razor%20Z2150%20Buggy/PC150071_zpsef1bdb8c.jpg.html)

http://i39.photobucket.com/albums/e166/katoranger/Vision%20Razor%20Z2150%20Buggy/PC150072_zps96edf153.jpg (http://s39.photobucket.com/user/katoranger/media/Vision%20Razor%20Z2150%20Buggy/PC150072_zps96edf153.jpg.html)

Weldangrind
12-16-2013, 12:37 AM
I've read that sliders are the way to go. Combined with the yellow torque spring, it should be a fun machine.

It would be even more fun with a 180cc BBK. :D

katoranger
12-16-2013, 10:43 AM
Mr Fluff has the job of sniffing shop rags and keeping seats warm.

Scrappy dog has a 200cc GY6 replacement buggy engine. The current engine is the not as common 2 bolt valve cover meaning that the go fast parts are not as easy to find. I think with the CVT mods we will have more than enough power. The engine runs fine with no smoke. Started in the cold.

SpudRider
12-16-2013, 03:18 PM
Mr Fluff has the job of sniffing shop rags and keeping seats warm...

Everyone has a job in your household. ;) Buford is wise to delegate some of his supervisory burdens.



:lol:

katoranger
12-16-2013, 07:09 PM
I grabbed the stock rollers and weighed them. 14 grams each. I think the 10 gram sliders will make it wake up.

Parts are looking like a Thursday arrival. Don't think we will get a chance to ride it before we leave for Minnesota.

katoranger
12-17-2013, 08:17 AM
Getting ready for school. Little Elise has her favorite boots on.

Weldangrind
12-17-2013, 10:30 AM
You're a blessed man, Allen.

katoranger
12-17-2013, 11:00 AM
I was able to buy the master link at the farm store yesterday. Need to figure out the chain adjustment. I think something it not right.

SpudRider
12-17-2013, 03:15 PM
X2. Your daughters have beautiful smiles.

katoranger
12-17-2013, 06:29 PM
I just purchased one helmet. Bidding on two more. The girls love pictures.

SpudRider
12-17-2013, 07:19 PM
I think they enjoy both taking photos, and posing for them. In both instances, I love viewing their photographs. :) They are beautiful young ladies, and they document your projects very well. :tup: In addition, they capture nice photographs of Buford performing his essential supervisory duties. ;)

katoranger
12-17-2013, 09:54 PM
Buford becomes the subject of many of their photos.

SpudRider
12-17-2013, 10:10 PM
Buford is a lucky cat to receive such love and attention. :D

FastDoc
12-17-2013, 10:11 PM
It's a well known fact that cats are excellent supervisors, study partners, and photo models.

SpudRider
12-17-2013, 10:13 PM
You have spoken as a true ailurophile, Brother Bill. :)

Weldangrind
12-17-2013, 11:44 PM
I was able to buy the master link at the farm store yesterday. Need to figure out the chain adjustment. I think something it not right.

Did it turn out to be #50?

katoranger
12-18-2013, 09:09 AM
Did it turn out to be #50?

Yes. I bought a #50 double row master link and it matches. Since they have the links I am sure they have the chain too.

Weldangrind
12-18-2013, 10:30 AM
I was able to buy the master link at the farm store yesterday. Need to figure out the chain adjustment. I think something it not right.

What is concerning you about the chain? From the photo on the first page of this thread, it looks like it's just a double-row #50 setup, which would not require any adjustment. Once it's loose, I presume you just replace it, like a timing chain on a SBC.

katoranger
12-19-2013, 09:21 AM
The sprockets are not lined up. I think its in the chain adjuster.

Weldangrind
12-19-2013, 10:28 AM
Interesting. May we see a pic of the chain adjuster?

katoranger
12-19-2013, 10:51 AM
Here it is. I think that something may not be in the right spot.

Weldangrind
12-19-2013, 11:07 AM
I'm not sure what I'm seeing in the first pic. In the second and third pic, I don't see any type of adjuster. That said, I'm having difficulty understanding how an adjuster could correct for misalignment.

Perhaps you could shift the sprockets on the axle, since they're bolted on. Failing that, maybe the motor could be shifted one way or the axle shifted the other. Are both sprockets out of alignment, indicating that the drive sprockets and the driven sprockets have the same gap?

katoranger
12-19-2013, 11:36 AM
The first pic shows the adjustment. It pulls the rear of the engine up and down. Somewhat of a T-bolt that mounts to the rear engine mounts. I think the rear of the engine needs to shift to the left about 1/16 to 1/8 inch.

SpudRider
12-19-2013, 03:13 PM
Do you really need two drive chains? Perhaps you can move the outer, counter shaft sprocket closer to the engine a bit, and just use one drive chain on both outer sprockets?

katoranger
12-19-2013, 07:07 PM
Spud, I have been thinking the same thing. One #50 chain should be strong enough for the job.

SpudRider
12-19-2013, 07:23 PM
I bet one drive chain will work just fine, especially at lower speeds. In any event, it's certainly worth a try. ;)

FastDoc
12-19-2013, 07:38 PM
Consider it your first performance mod. Less rotating weight.

katoranger
12-19-2013, 10:43 PM
I don't know why they used a double row chain. Not that much power being made.

Weldangrind
12-20-2013, 01:14 AM
I was thinking the same thing. A lot of rotating mass for 150cc.

katoranger
12-20-2013, 09:12 AM
After I get the sprockets lined up I think that I will buy some single #50 chain.

MICRider
12-28-2013, 12:23 AM
Any progress on the buggy Kato? Neat looking rig! :)

katoranger
12-31-2013, 11:20 AM
We just got back to KS. All the parts are in so tonight or tomorrow we should be able to put it back together.

katoranger
01-01-2014, 05:20 PM
Last night we installed the new yellow clutch springs, belt, and the variator with 8 gram sliders. Took it out for some after dark testing. CVT works much better.

Today we modified the chain adjuster/mount. I cut off an 1/8 inch of material so that the rear of the engine could move over. This helped alot. I think I need to take alittle bit more.

Pictures and video on the way.

We have put about a total of an hour run time. About 3/4 gallon of gas used.

katoranger
01-01-2014, 05:47 PM
Pics of the new yellow 1500rpm torque and clutch springs. The exhaust mount that lost the nut on the inside of the cover. I used the impact to tighten it back up. Emilie with her helmet.

katoranger
01-01-2014, 06:09 PM
Chance of snow tonight. :yay:

SpudRider
01-01-2014, 06:57 PM
Thanks for the update, Allen! :D Emilie's helmet matches her outfit, and totally befits a beautiful young lady. :tup:

Did you get Emilie's helmet at Target? I know they sell helmets. :)

katoranger
01-01-2014, 07:09 PM
I found the helmet on ebay. Lightly used fulmer helmet. It has to be pink.

katoranger
01-01-2014, 07:14 PM
Here is some video.

http://i39.photobucket.com/albums/e166/katoranger/Vision%20Razor%20Z2150%20Buggy/th_MVI_0546_zpsde7c3d9c.jpg (http://i39.photobucket.com/albums/e166/katoranger/Vision%20Razor%20Z2150%20Buggy/MVI_0546_zpsde7c3d9c.mp4)

SpudRider
01-01-2014, 07:19 PM
I found the helmet on ebay. Lightly used fulmer helmet. It has to be pink.

But, of course! ;)

SpudRider
01-01-2014, 07:22 PM
That's a nice video! The go cart is running great! :clap:

Who did the driving, and who captured the video?

MICRider
01-01-2014, 07:25 PM
That is a sweet unit! I didn't think it would take you long to get it all sorted out :D.
Looks like it goes forward just fine now!

katoranger
01-01-2014, 08:02 PM
Spud, Briana was driving and I took the video. Kart is running good. I have the shift cable adjusted almost all the way to keep it in forward gear. I think that I am going to make a lockout that will hold the shift lever in forward.

The chain "adjustment" worked. Still had some popping noise when doing donuts. I think a new chain and some more cutting on the adjuster is needed. I believe that the stock engine mounting is not really adequate. I have some ideas to improve it.

SpudRider
01-01-2014, 08:37 PM
I heard a man laughing during the video recording, so I wondered who was driving. ;) For someone who just learned to drive, Briana cuts a pretty good doughnut. :lol:

FastDoc
01-01-2014, 08:45 PM
Kid Heaven right there, in Kansas!

katoranger
01-01-2014, 09:07 PM
She was backing trailers with the tractor today too.

SpudRider
01-01-2014, 10:33 PM
You must be a good teacher, Allen. :)

Weldangrind
01-02-2014, 01:48 PM
Awesome vid! It looks like the buggy really sccots along well. Are the yellow clutch springs and large yellow spring meant to work as a system, like a colour code? In your research, what other rpm engagement ranges did you find? Does it work well with you in it?

katoranger
01-02-2014, 08:40 PM
The yellow was the recommended color. They make a red that is even higher engagement. That would be for hill climbing.

Went out tonight so we could pull the sled in the snow. The throttle cable snapped. I think it froze. Rigged a temporary one and got some sledding done.

katoranger
01-02-2014, 08:42 PM
Yes, the yellow springs come together as a package. The stronger large torque spring is to force it into the downshift position faster.

Weldangrind
01-06-2014, 10:48 AM
Do you find that the sliders allow a little higher rpm?

katoranger
01-06-2014, 11:53 AM
The sliders seem to work well. I didn't really get a chance to compare, but in my opinion it seems to have a good top end. I don't think it lost any.

If you are going to work on the new ATV I suggest taking the clutch pulley apart and cleaning out the old grease and installing new quality grease. I didn't do it on the buggy and now the cold weather is making it sticky until it gets warmed up.

Next I want to change sprockets. I think a tooth less on the engine or a few teeth more on the axle.

Weldangrind
01-06-2014, 04:01 PM
I'm thinking that I also want to bump up rpm engagement to compensate for those tall tires.

katoranger
01-06-2014, 09:44 PM
The stock variator likely has 14 gram rollers and the clutch springs are probably scooter ones. I am happy with the 8 gram sliders so far. The yellow springs are suppose to be 1500 rpm engagement. The have red that is 2000rpm.

Weldangrind
01-07-2014, 12:26 AM
The mass of the buggy with two people is probably somewhat similar to Linda's quad with one person and those tall tires. I'll likely try your recipe.

katoranger
01-07-2014, 12:52 PM
The good ness is that sliders and springs are really cheap. I put a new belt in while I was in there.

Weldangrind
01-07-2014, 06:59 PM
Virtually free on Taobao. I can't believe how cheap GY6 stuff is.

katoranger
01-07-2014, 08:43 PM
We had the buggy out tonight. Total of 480lbs of weight. 3 people and one being dragged behind. The GY6 had no problem dragging the sled across dirt with 180lbs on it. I am sure that we got up to 25mph with that combo too. 4 acres of yard that is pretty much covered in tracks.

SpudRider
01-07-2014, 08:48 PM
Doc said it best. You have made Kansas a 'kid heaven.' :tup:

Weldangrind
01-07-2014, 09:13 PM
That's awesome! I'm amazed at the punishment the little GY6 can take.

katoranger
01-12-2014, 08:52 PM
The big girls put it to the test this afternoon. I saw it on two wheels and in the air a few times. Lost the battery so we had to make a new strap and crimp some new connections on. Recycled a fuse holder from the green van.

Weldangrind
01-12-2014, 10:48 PM
Good thing it has a roll bar!

SpudRider
01-12-2014, 11:53 PM
It's also good you geared it down. :hehe:

Jibberwobble
01-17-2014, 02:11 AM
Loving this for a toy and fantastic to see your kids getting stuck in and having some daddy spec fun!

katoranger
01-17-2014, 07:53 AM
It has been alot of fun.

katoranger
08-27-2014, 09:29 PM
The buggy is still working great. Just needs a new battery. Current one won't hold a charge after someone left the lights on.

Emilie just starting driving it tonight.

Weldangrind
08-28-2014, 10:47 AM
Your kids are going to tell awesome stories about you!

katoranger
08-28-2014, 04:18 PM
You mean that Daddy jumped the pond dam with them.

https://plus.google.com/photos?referrer=GPU&pid=6052433924100016050&oid=102942943613324413912

Weldangrind
08-29-2014, 12:22 AM
I couldn't see anything. Google is trying to get me to create a Plus account. Can you embed the vid or pics?

katoranger
08-29-2014, 08:51 PM
https://plus.google.com/u/0/?tab=mX#102942943613324413912/posts

katoranger
08-29-2014, 08:53 PM
Not sure if that link will work. I made the video public. My phone automatically loads them to google backup for me.

Weldangrind
08-30-2014, 04:07 AM
Same result.

katoranger
08-30-2014, 03:50 PM
Okay. I will see what i can find. Maybe I can download it.

The girls had a sleepover the go kart has been subjected to multiple drivers. It always starts and seems to just go. Time to do an oil change and grease it.

SpudRider
08-31-2014, 12:05 AM
The video worked for me. :tup: I loved it when she entered open ground, and floored the accelerator pedal. ;)

:hehe:

katoranger
08-31-2014, 10:16 AM
Must be Canada.:hmm:

Not really sure. I don't use google plus, just the picture backup.

katoranger
08-31-2014, 10:17 AM
I plan to change the seat rails so that it will move farther forward and then add better seat belts. I am watching some from a Jr dragster that are out of date.

katoranger
08-31-2014, 10:28 AM
I am thinking these may work well. The stock ones the buckles don't unlatch easily.

http://www.ebay.com/itm/111444270256?_trksid=p2060778.m1438.l2649&ssPageName=STRK%3AMEBIDX%3AIT

SpudRider
08-31-2014, 12:11 PM
Emilie is a good driver. :tup:

Weldangrind
08-31-2014, 02:03 PM
I hope you get those belts for a good price.

BTW, I was in the States when I tried to view the vid. I'll try another browser later.

katoranger
08-31-2014, 02:39 PM
Maybe Spud has a gmail account. I really don't know.

SpudRider
09-01-2014, 01:30 AM
I do have a gmail account. :shrug:

Weldangrind
09-01-2014, 03:11 AM
Me too, but not Google Plus.

katoranger
09-01-2014, 08:58 AM
I will see if I can get it uploaded someplace else.

katoranger
09-01-2014, 09:12 AM
I have found where I can upload from google plus to youtube.

https://www.youtube.com/watch?v=dSmWeFz8rVs&list=UU7CSXeP3qM9E1IEdSssdBMQ

katoranger
09-01-2014, 09:13 AM
I used my phone so the video is not very good.

Weldangrind
09-01-2014, 11:41 AM
Awesome! Thanks for taking the time to upload it to YT. She looks very confident behind the wheel.

katoranger
09-03-2014, 12:13 PM
Emilie and Lily are too short to sit in the seat and reach the pedals.

Today in the Dumpstertech Laboratory I removed the seat and developed a new mount.

Version 1 was not high enough. It was 1" square tube.

Version 2 is made from the frame rail of a lawn tractor. Perfect 3" height and the channel made for easy bolting to the seat rails and the frame.

Buford the lab assistant was there to test. I can now move the seat forward enough for them and back enough that I can still squeeze in there. Next is the new safety harness.

SpudRider
09-03-2014, 01:59 PM
Nice work, as always. :tup:

Buford has a tough job, but somebody has got to do it. ;)

:hehe:

Weldangrind
09-04-2014, 12:55 AM
Today in the Dumpstertech Laboratory...

:lmao:

katoranger
09-04-2014, 01:12 PM
Seat belt is here. Emilie bumped a tree yesterday and bruise her elbow.

Weldangrind
09-04-2014, 11:49 PM
At least she's young, and she'll heal quickly. Bruised elbows really smart!

katoranger
09-08-2014, 09:54 PM
New safety harness installed.

Weldangrind
09-08-2014, 10:18 PM
You're gonna raise a group of crazy off-roaders! :D

SpudRider
09-09-2014, 04:16 AM
It appears someone was collecting eggs with the buggy. ;)

katoranger
09-09-2014, 04:01 PM
Yes she was. It makes a pretty good farm vehicle.

katoranger
09-27-2014, 10:45 PM
It survived 3 solid hours of riding tonight with 5 different kids. One reliable machine. Emilie also toted off some branches and a load of apples.

katoranger
09-27-2014, 10:47 PM
3 hours on one gallon of gas.

Weldangrind
09-28-2014, 01:47 AM
That's impressive! That machine was an excellent purchase.

SpudRider
09-28-2014, 02:49 AM
That's impressive! That machine was an excellent purchase.

Indeed, it was. :tup:

katoranger
10-01-2014, 08:19 PM
New battery arrived today. The last one was killed by someone leaving the switch on while it was not being used for a few weeks.

Giving this a try.

http://www.ebay.com/itm/281318118823?_trksid=p2059210.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT


Emilie(brakes are for boys) gave it a test. She jumped the driveway and the pond dam a few times. Also drifted it around some trees. The girl is a natural.

Steers into a slide and puts her foot right back in it. :tup:

SpudRider
10-01-2014, 09:02 PM
:lol:

Weldangrind
10-02-2014, 02:21 AM
Atta girl!

Looks like a good deal on that battery.

katoranger
10-02-2014, 09:13 AM
Third of what Oriellys wanted. Walmart was double.

Weldangrind
10-02-2014, 10:40 AM
Please let us know how it works for you.

I recently bought a gel battery from one of the online shops (either BB or RMATVMC; can't recall), and the label indicates it is distributed by a Texas company. Perhaps we could buy directly from them.

katoranger
10-02-2014, 12:14 PM
This is an Indiana company. The walmart battery installed by the PO last about 9 months. I am sure the switch was not left on it would still be okay.

katoranger
10-02-2014, 12:19 PM
I could have save $2 buying direct from their website.:doh:

http://www.chromebattery.com/ytx12-bs-chrome-pro-series-battery.html

https://www.youtube.com/watch?v=cBuB1kGr5Tc

SpudRider
10-02-2014, 02:57 PM
I like the digital display/readout on that battery. :tup:

Weldangrind
10-02-2014, 09:57 PM
I could have save $2 buying direct from their website.:doh:


Typical. eBay sellers often inflate the price a bit to offset fees.

katoranger
10-11-2014, 06:23 PM
New battery has already failed. Little screen not working. Today they rode until the belt broke. Found a spare and got it back up and working.

Lily steering while being pulled by the Ford recovery tractor.

katoranger
10-11-2014, 09:34 PM
https://www.youtube.com/watch?v=04A8smiJtpo&feature=youtu.be

SpudRider
10-11-2014, 10:47 PM
Thanks for posting the nice video, Allen. :tup:

SpudRider
10-11-2014, 10:48 PM
I like Lily's hat, and her beautiful smile. :)

http://www.chinariders.net/attachment.php?attachmentid=1817&stc=1&d=1413066194

katoranger
10-12-2014, 03:27 PM
While I had it apart in the lab I discovered why the sprockets are alittle out of alignment. The whole swingarm is moved over. I noticed one of the upper suspension links had an angle to it.

Also need to work on the forward neutral reverse box. It has a hard time staying in forward.

Weldangrind
10-13-2014, 07:49 PM
New battery has already failed. Little screen not working.

Not surprised. It seemed too good to be true at that price.

Weldangrind
10-13-2014, 07:51 PM
While I had it apart in the lab I discovered why the sprockets are alittle out of alignment. The whole swingarm is moved over. I noticed one of the upper suspension links had an angle to it.

Also need to work on the forward neutral reverse box. It has a hard time staying in forward.

That video was good fun to watch. :D The girls are obviously having a great time on your property. The tire swing completed the picture nicely.

By angle, are you saying that the upper suspension link is bent?

Does the forward / reverse box use a cable or lever?

katoranger
10-14-2014, 11:18 AM
I have not confirmed what is out of alignment. It has been this way since it arrived.

The reverse box uses a cable. I think it is stretched as I have the adjustment maxed out.

Yesterday the battery started it right up, but the little display is not working. Seller said they would replace it. Just need to ship it back.

SpudRider
10-14-2014, 03:10 PM
...Yesterday the battery started it right up, but the little display is not working. Seller said they would replace it. Just need to ship it back.

I'm glad the seller is giving you good customer service, Allen. :tup:

katoranger
10-14-2014, 04:57 PM
I still have the old battery. It can go back in while I wait for a replacement.

Weldangrind
10-14-2014, 07:51 PM
I have not confirmed what is out of alignment. It has been this way since it arrived.

The reverse box uses a cable. I think it is stretched as I have the adjustment maxed out.

Yesterday the battery started it right up, but the little display is not working. Seller said they would replace it. Just need to ship it back.

Does the cable hook to a spring?

Good news that they'll replace the battery. Are they paying shipping?

katoranger
10-16-2014, 05:09 PM
They are sending a return label for the battery. I just have to fill out the form.

The cable attached to a lever that defaults into the reverse position. The lever is spring loaded. The cable adjustment is maxed out and still does not pull it all the way into forward.

Weldangrind
10-17-2014, 07:43 PM
Is the cable stretched too far? I've had that happen with parking brake cables.

katoranger
10-20-2014, 09:01 AM
I think a new cable is the fix. Seems that it is stretched too much to keep it in forward.

Weldangrind
10-20-2014, 11:08 AM
Can you shorten the cable, hillbilly style? I once had a Mercury Sable with a brake cable stretched beyond what could be adjusted. I loosened the cable as far as it would go, which had it laying on the ground. I put a small loop in the cable, secured it with a small cable clamp and loctite, adjusted the cable and called it a win.

Maybe you could shorten the cable with a knot or two.

katoranger
10-20-2014, 08:18 PM
I am thinking so since the cable works otherwise.

katoranger
11-08-2014, 07:31 PM
I crimped a lock washer around the end of the cable and it works fine again.

Weldangrind
11-10-2014, 11:10 AM
That's creative; hadn't thought of that.

katoranger
11-10-2014, 10:08 PM
Recycled from leftovers.

katoranger
11-16-2014, 05:38 PM
Didn't take any pictures, but we got some time riding in the snow and pulling sleds. Yard is covered with about 2 inches of snow.

katoranger
09-06-2016, 11:27 AM
It has been since last winter that we last rode the razor. I aired up the tires stole the battery from the dead lawnmower and it started up, but no go. I believe the carb is in need of a cleaning. That will have to wait until next week. I did blow out the jets, but I think there is still some blockage. Bowl was pretty clean.

katoranger
10-19-2016, 03:30 PM
I believe that I will be ordering a new carb. Cleaned it good, but I think the diaphragm is bad.


Get that replaced along with a new NGK and an oil change. Then have the tires sealed at the shop.

SpudRider
10-19-2016, 04:41 PM
:tup:

Weldangrind
10-20-2016, 01:05 AM
Carbs aren't expensive, but diaphragms are even less. Have you considered buying one?

ben2go
10-20-2016, 08:22 AM
Interesting little buggy.Nice little ladies you have, and great father daughter time.I have two boys,13 and 19.My oldest doesn't really care for anything I'm into.My youngest takes an interest from time to time.

katoranger
10-20-2016, 09:39 AM
Carbs aren't expensive, but diaphragms are even less. Have you considered buying one?

I think I am going to just by a new carb and swap it. They have carbs on ebay for $20.

Weldangrind
10-21-2016, 11:21 AM
When you find a GY6 carb for $20, please share the link.

katoranger
10-21-2016, 12:12 PM
http://www.ebay.com/itm/221833774596?_trksid=p2060353.m1438.l2649&ssPageName=STRK%3AMEBIDX%3AIT

Weldangrind
10-23-2016, 12:29 PM
Good deal! Thanks for the link.

katoranger
10-24-2016, 08:23 AM
I am waiting for my travel reimbursement check to deposit and then I will get one coming. Bought a new sparkplug locally and I have been working on the trails. This year I want to get the tires sealed so that I don't have to air them up everyday.

Weldangrind
10-24-2016, 11:37 AM
I ended up using tubes in my quad for that very reason.

katoranger
10-24-2016, 04:11 PM
Ordered a carb today. Hopefully I will have it for the weekend.

ben2go
10-25-2016, 10:52 PM
I found one of these buggies a couple days ago.It was buried in a field under a brush pile, slated to be burned when we get our next rain,which is later this week or weekend.I so want to go try and rescue it,but my trailer is out of service with cracked wheels.Rust crept in to the welds from behind and caused them to crack.It has set for a few years under a tree.I pulled the wheels off to get tires put on and found the cracks.They are the cheap chinese wheels from Harbor Freight.They lasted 10 years at least.

katoranger
10-31-2016, 10:29 AM
Carb should be here today. Not sure if we will have time to install it.

katoranger
11-02-2016, 07:52 PM
New carb installed. Runs great again. I also installed another racing harness on the passenger seat and got rid of the original seatbelts.

Weldangrind
11-03-2016, 12:46 PM
Got video?

katoranger
11-03-2016, 04:15 PM
Not new video. They will probably ride it tonight.

katoranger
11-05-2016, 07:04 PM
https://www.youtube.com/watch?v=GX6bBKmbGXA

katoranger
11-05-2017, 08:55 PM
Got about a couple hours of riding in today until the belt broke again. Time to order in some more. Seems like they last about 30 hours of riding.

katoranger
11-05-2017, 09:06 PM
Amazon prime. $9 a belt. Ordered two.

BlackBike
11-05-2017, 09:54 PM
Got about a couple hours of riding in today until the belt broke again. Time to order in some more. Seems like they last about 30 hours of riding.

Sounds like your describing the life of my innertubes:hmm:

katoranger
11-06-2017, 08:21 AM
I ordered two belts so that I would have a spare ready for next time. The belt takes a lot of abuse. I think we had 7 kids sharing two go karts and a small atv yesterday. Nothing sat still. My yard is showing it.

Weldangrind
11-07-2017, 12:00 PM
Your comment about the belt was exactly one year from your last update, so the buggy must be serving you well.

katoranger
11-07-2017, 05:19 PM
It hasn't been out much since spring. Summer is often too busy and hot to ride.

katoranger
07-10-2018, 10:25 PM
Sold it today. Little sad, but we are moving on to other toys now.