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I would pull the cover and check the stator, the reg/rec harness looks like it got the worse of it so it could have shorted and taken out the stator. peace has the brozz harness's listed for $40, they should be fairly close since they are both Bashan bikes. |
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Do you still have the link in your Amazon orders section? I replaced the OEM coil last year because it’s so sun degraded, the replacement took out my Tac but gave me a N light. I went back to the original. Hopefully I can get everything working OEM compatible again. |
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12V Voltage Regulator Rectifier 4 Wires for GY6 125cc 150cc ATV Dirt Bike Go Kart Moped and Scooter https://www.amazon.com/dp/B07J1XLHC4...ing=UTF8&psc=1 |
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Ok first off.. OMG they don’t make this easy. I have no less than 10,000 questions. JK only a few.. for now.
1. From the photo does the green and red O clamps that run from the starter need to go on the coil along with the 2 small ones? |
2. This cluster and extra wiring that comes from the starter area, I have no idea what these are or go to.. ???
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It rarely lets me post photos.. here’s the photo for question 2. Thanks.
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My new mess lol. I avoid electrical things at all cost and not have written directions or experience this is as far as I could get.
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Also I have no idea what this yellow wire is supposed to plug in to.
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I would search for a wiring diagram for the bike or similar bike. Does the owners manual have a wiring diagram? Here is one for a Bashan Quad don't know if it will work but has some easy to see color for the wires.
https://wiringall.com/bashan-200cc-q...g-diagram.html |
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On the starter relay. the 2 large posts take a direct 12v feed from the battery to the starter motor, Use the same gauge wire for cranking amps.
the 2 smaller posts are the push start and earth (green wire). when you push the start button (yellow&red wire) it activates the relay closing the 2 large post circuit so the starter motor get 12v. All solid green wires are ground/earth terminal end wires. (The main ground wire might be black) All solid black wires are 12v ignition on. All red wires are 12v live. Everything else will likely serve a specific purpose. I ended up replacing and uprating the main ground, 12v ignition and 12 live on my replacement loom as the Chinesium loom kept frying itself. |
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Ok, so a total of 4 wires should be running to the relay posts, 2 from the starter housing and 2 leading to the battery posts +/- ? |
Scuffed Starer Relay Sketch.
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Does this help?
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The green O ring and yellow plug are a mystery
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the green with ring terminal should be a chassis ground and the yellow black you're holding Im not sure. (maybe rear brake light or something)
but the wires coming out of the relay and connected to the loom are yellow&red and green correct? all you need then is a heavy gauge wire from the bare relay terminal post to you starter motor insulated terminal post. |
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