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-   -   diy's d.i.y. fuel tank (http://www.chinariders.net/showthread.php?t=25076)

diyRdie 12-10-2019 08:39 PM

diy's d.i.y. fuel tank
 
Well, as some of you may remember. I have a 2017 magician.
ORIGINALLY POSTED HERE
The biggest problem on this bike was the fuel tank.it would develop leaks at the seam that joins the 2 halves. I tried patching it with glues and putty's. I bronze braised the whole seam. I even paid $50for an epoxy tank sealer. Not to mention. All the time spent on the problem. Q9 wasn't helping me at all of course. Txpowersoprts wanted like $90. I don't bleeping think so. I dont think all magicians have junk tanks. My best friend has a magician we ordered from same place on same day and they were delivered 2 days apart with vin numbers only 8 numbers off! Anyhow his tank is fine.
So I had built this fuel tank to get me through....
https://i.ibb.co/yfdRLNV/IMG-20191119-155535039.jpg
It got me through the last few months but a better solution was needed. So I started looking around to see what I could find to use. I am lucky to live near miles and miles of 4x4 trails to ride and at one certain point some human scum has began to use it as they're personal dump. Low and behold I found this.....
https://i.ibb.co/zNfY5sG/IMG-20191128-105029059.jpg
After two weeks of not much mental planning this is what happend..
https://i.ibb.co/7XVqP7H/IMG-20191128-122921347.jpg
Cut handles and valve off, put bolt through valve hole and weld shut. Take big hammer and negotiate into shape that resembles a fuel tank...
https://i.ibb.co/hZtVqgP/IMG-20191128-123158001.jpg
Drill hole for a brass hose barb and aluminum braise it in.
https://i.ibb.co/jGPCv1P/IMG-20191128-152957724.jpg
https://i.ibb.co/2hFPCCG/IMG-20191128-153252998.jpg
Find an old fuel tank to be a donor for a filler and cap..
https://i.ibb.co/1Jn3fcN/IMG-20191128-123833043.jpg

Get it..
https://i.ibb.co/mNcNN95/IMG-20191128-124733505.jpg
Braise it to new tank
https://i.ibb.co/ZW4WhbW/IMG-20191128-133932272.jpg
Weld a mount on the front to use stock bolt hole and weld tab on top back end to hold the tie down straps..
https://i.ibb.co/kK9bPtc/IMG-20191128-191125632.jpg
Braise in threaded things for fuel level sight...
https://i.ibb.co/CQbYqQ0/IMG-20191207-191948844-LL.jpg
Grind paint off. (Should have done this first) and make everything smooth..
https://i.ibb.co/swVsTBm/IMG-20191207-193732778.jpg
https://i.ibb.co/VqtNcnL/IMG-2019120...-COVER-TOP.jpg
https://i.ibb.co/5Fw0w0N/IMG-20191208-103246326.jpg
Spend a day and a half painting
https://i.ibb.co/MhVJc3d/IMG-20191208-103334786.jpg
Cut an old mower tire down to be a pad under the tank..
https://i.ibb.co/0QktTkr/IMG-20191208-122343596.jpg
A few of them things..
https://i.ibb.co/M7CsSv3/IMG-20191203-165434174.jpg
And boom!
https://i.ibb.co/1qh3cLW/IMG-20191210-140720733.jpg
https://i.ibb.co/MRn0nY4/IMG-20191210-174039745-LL.jpg
https://i.ibb.co/zxZhpY9/IMG-20191210-173920017-LL.jpg
It holds almost 3gal and the stock magician tank only holds 1.8 I think.
https://i.ibb.co/4P1qzvt/IMG-20191203-160253899.jpg
Well thanks for checking it out. This was a fun build, but now I need to find another project...
https://i.ibb.co/wLhGjPp/IMG-20191210-172942830.jpg

culcune 12-10-2019 10:10 PM

That's just wrong...you should be celebrating with a Pacifico or Modello, not a Tecate. At least not a Tecate from a can; out of the bottle they are MUCH better!! With a slice of lime...

Okay, joking aside, you have one of the GREATEST Chinabikes I have ever seen! It is awesome that you shunned traditional and made it your own. Broken gas tank...NO problem!! Fix it with a recycled helium can!! You actually give me hope to bring back my long dead TMEC endure. I sold off the wheels a long time ago, so the carcass has been rotting in the AZ sun, but if my son's karate teacher doesn't take it away for the engine to re-power his Baja branded buggy (remember those from Pep Boys?), or I don't donate it to the local live steamers group to be used in some sort of hot-rodded scale model riding train, I might look the bike over and see if I can get it back on the road. Thanks for the influence :tup: and with the money you saved on the tank, please go get a good Mexican beer, or at least Tecate in a bottle... :lmao:

Essayons 12-11-2019 01:53 AM

Next post will be Tecate spare fuel can!

Essayons 12-11-2019 01:55 AM

That's true fabrication out of necessity. I love it.

diyRdie 12-11-2019 07:37 AM

Quote:

Originally Posted by Essayons (Post 325100)
Next post will be Tecate spare fuel can!

Actually it's capt'n Morgan spare fuel bottle. And I already did that.. lol:yay:

JerryHawk250 12-11-2019 07:39 AM

:tup:Find damn job if I say so myself. Blends right in with the theme of the bike. I like the very accurate fuel gauge. no guess work on knowing how much fuel you have. :)

bogieboy 12-11-2019 08:49 AM

Quote:

Originally Posted by culcune (Post 325091)
That's just wrong...you should be celebrating with a Pacifico or Modello, not a Tecate. At least not a Tecate from a can; out of the bottle they are MUCH better!! With a slice of lime...

Okay, joking aside, you have one of the GREATEST Chinabikes I have ever seen! It is awesome that you shunned traditional and made it your own. Broken gas tank...NO problem!! Fix it with a recycled helium can!! You actually give me hope to bring back my long dead TMEC endure. I sold off the wheels a long time ago, so the carcass has been rotting in the AZ sun, but if my son's karate teacher doesn't take it away for the engine to re-power his Baja branded buggy (remember those from Pep Boys?), or I don't donate it to the local live steamers group to be used in some sort of hot-rodded scale model riding train, I might look the bike over and see if I can get it back on the road. Thanks for the influence :tup: and with the money you saved on the tank, please go get a good Mexican beer, or at least Tecate in a bottle... :lmao:

i still have the stock set of wheels off my 07 shineray, front and rear disc somewhere in my parents shop out in chicago... :hehe: maybe they could ship em your way

Torgo 12-11-2019 09:15 AM

That is some damn fine redneck engineering there. The best part of a job well done like this is the process:

Start:
"I really should just drop the $90 for a replacement part."

End: (sliced up fingers/hands, unknown hours of labor)
"Saved myself $90, bitches."

There's a lot of folks on here that will have transportation even after the zombie apocalypse.

ikeus685 12-11-2019 10:53 AM

Tecate
 
Quote:

Originally Posted by culcune (Post 325091)
That's just wrong...you should be celebrating with a Pacifico or Modello, not a Tecate. At least not a Tecate from a can; out of the bottle they are MUCH better!! With a slice of lime...

Okay, joking aside, you have one of the GREATEST Chinabikes I have ever seen! It is awesome that you shunned traditional and made it your own. Broken gas tank...NO problem!! Fix it with a recycled helium can!! You actually give me hope to bring back my long dead TMEC endure. I sold off the wheels a long time ago, so the carcass has been rotting in the AZ sun, but if my son's karate teacher doesn't take it away for the engine to re-power his Baja branded buggy (remember those from Pep Boys?), or I don't donate it to the local live steamers group to be used in some sort of hot-rodded scale model riding train, I might look the bike over and see if I can get it back on the road. Thanks for the influence :tup: and with the money you saved on the tank, please go get a good Mexican beer, or at least Tecate in a bottle... :lmao:

Agree on the Pacifica or Modelo choice over Tecate.. If I remember right from my youthful travel around.. Tecate is right in the heart of where all the plants for Tequila are grown. Yes! Your great for not following the status Quo!

Weldangrind 12-11-2019 11:46 AM

Love your style, DIY!

cbrfxr67 12-11-2019 01:34 PM

"After two weeks of not much mental planning"
https://www.motohouston.com/forums/i.../laughing6.gif

I fookin love this bike, like one of my favorites of all time! thanks for sharing your creation and genius 'use what u got' craftsmanship!

culcune 12-11-2019 07:14 PM

Quote:

Originally Posted by bogieboy (Post 325118)
i still have the stock set of wheels off my 07 shineray, front and rear disc somewhere in my parents shop out in chicago... :hehe: maybe they could ship em your way

I appreciate the offer, but TMEC used some oddball hub. I had to order a sprocket for European sumos/dirt bikes which fit the TMEC.

bogieboy 12-12-2019 10:04 AM

Quote:

Originally Posted by culcune (Post 325146)
I appreciate the offer, but TMEC used some oddball hub. I had to order a sprocket for European sumos/dirt bikes which fit the TMEC.

:tup:
no problem, just thought i would offer...LOL


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