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Forum: Dual Sport/Enduro

10-09-2014, 03:08 AM

Replies: 15

Wiring up a 200cc Chinese motor (163fml)

Views: 10,495

Posted By killerbanjo

Hey all, from this cg wiring diagram ...

Hey all, from this cg wiring diagram

http://www.robocog.dyndns.org/cg125/simplecgwiringdiag.jpg

I made a much simpler one! Now I can see the problem. The headlight and taillight run right off...

Forum: Dual Sport/Enduro

10-07-2014, 12:05 PM

Replies: 15

Wiring up a 200cc Chinese motor (163fml)

Views: 10,495

Posted By killerbanjo

The regulator I have looks exactly like my cg 125...

The regulator I have looks exactly like my cg 125 one. It kicks out 12v. I looks like this one http://thumbs3.ebaystatic.com/d/l225/m/mvKLtksFLlm6QY0ZMm78Bjg.jpg

This is the wiring diagram I have...

Forum: Dual Sport/Enduro

10-07-2014, 10:28 AM

Replies: 15

Wiring up a 200cc Chinese motor (163fml)

Views: 10,495

Posted By killerbanjo

No Problem. I stripped the bike of anything not...

No Problem. I stripped the bike of anything not needed such as ignition and horn, and I have lights! But only the rear light :/ The front light does come on dimly at about mid revs. I dont think this...

Forum: Dual Sport/Enduro

10-06-2014, 06:03 PM

Replies: 15

Wiring up a 200cc Chinese motor (163fml)

Views: 10,495

Posted By killerbanjo

I got it from eBay, think it was £100 for the...

I got it from eBay, think it was £100 for the whole exhaust including postage. Here is a guy in the UK selling just the silencer http://www.njmotorcycleservices.co.uk/parts.php but not too much help...

Forum: Dual Sport/Enduro

10-06-2014, 11:21 AM

Replies: 15

Wiring up a 200cc Chinese motor (163fml)

Views: 10,495

Posted By killerbanjo

I just have a capacitor in place of the...

I just have a capacitor in
place of the battery. But assumed this would not matter as
for the last year my CG 125 has had no battery and the only
thing that did not work was the horn - it fizzled...

Forum: Dual Sport/Enduro

10-06-2014, 10:47 AM

Replies: 15

Wiring up a 200cc Chinese motor (163fml)

Views: 10,495

Posted By killerbanjo

Wiring up a 200cc Chinese motor (163fml)

Hey all. I have a 82 XL 125 RC that I put a 200cc 163fml motor in. I have wired it up so that it run but cannot seem to be able to get the electronics working. I wired up the running circuit myself,...

Forum: Dual Sport/Enduro

07-15-2014, 10:52 PM

Replies: 9

Re: 163 fml - Flywheel cover without starter motor cutout? Big Bore?

Views: 1,629

Posted By killerbanjo

Thank you very much for researching for me :) I...

Thank you very much for researching for me :) I think I will order the higher compression piston you posted (http://item.taobao.com/item.htm?id=13899418088) And also look into fitting an oil cooler...

Forum: Dual Sport/Enduro

07-15-2014, 08:01 PM

Replies: 9

Re: 163 fml - Flywheel cover without starter motor cutout? Big Bore?

Views: 1,629

Posted By killerbanjo

Thank you. I think I will buy that piston and fit...

Thank you. I think I will buy that piston and fit an oil cooler instead of a big bore kit. I am having great difficulty finding things on that site, do they have the 65.5mm big bore kit and a high...

Forum: Dual Sport/Enduro

07-15-2014, 07:29 PM

Replies: 15

Crankcase bearing popped - Does not make sense

Views: 4,316

Posted By killerbanjo

I have signed up to tbtrends, everything is so...

I have signed up to tbtrends, everything is so cheap! One thing is, how do I find out how much postage costs? Also any tips for searching?

Many thanks :)

Forum: Dual Sport/Enduro

07-15-2014, 08:54 AM

Replies: 9

Re: 163 fml - Flywheel cover without starter motor cutout? Big Bore?

Views: 1,629

Posted By killerbanjo

Re: 163 fml - Flywheel cover without starter motor cutout? Big Bore?

Hey all, just gave a 163 fml a full engine rebuild after the kickstart pinion gear seized and destroyed the counter-shaft bearing too. Its going into an XL 125 RC that I have also been restoring...

Forum: Dual Sport/Enduro

07-15-2014, 08:53 AM

Replies: 15

Crankcase bearing popped - Does not make sense

Views: 4,316

Posted By killerbanjo

Is this taobao site a bit like dealextreme?...

Is this taobao site a bit like dealextreme? Direct from china with long but free postage?

If anyone is interested, here is the engine now in an XL 125 RC 1982 frame. Well on the way to completion....

Forum: Dual Sport/Enduro

07-14-2014, 09:15 PM

Replies: 15

Crankcase bearing popped - Does not make sense

Views: 4,316

Posted By killerbanjo

Hey man, I got it out with one of these in the...

Hey man, I got it out with one of these in the end.
...

Forum: Dual Sport/Enduro

06-26-2014, 08:30 PM

Replies: 15

Crankcase bearing popped - Does not make sense

Views: 4,316

Posted By killerbanjo

Crankcase bearing popped - Does not make sense

Hey there, I'm currently rebuilding a 163fml Chinese motor (A cg 125/200 clone) where one of the gearbox bearings have popped. Its a needle roller (HK1712) that is 17x23x12mm. The only thing is the...

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