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It sounds like you need a head pipe, and the old Honda XR200 would be a close enough match to your bike. See if you can find one for cheap on eBay. Once you have that (and an engine), the muffler can be planned out. I have a China muffler that would probably work.
The passenger peg mount is a mystery; please show us pics of both sides.
I'm with you on removing the airbox. It's best to keep it to stop water from getting into the carb, but if the boot that connects the airbox to the carb shrinks, it's done. You can always fab a shield for an open element filter.
Please show us a pic of the brake pedal assmembly, perhaps with a simple bolt holding it together for photographic illustration.
Post in the Wanted section of the Free Classifieds, and see if anyone has a seat. As long as you have the correct plastic base, it can be recovered for cheap.
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Weldangrind
"I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer
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