Clutch Basket
To remove the clutch basket you must unbend the tab of the safety washer. Secure the clutch center with a clutch holder, and loosen the 27 mm locking nut. Then remove the clutch center, clutch basket, bearings and washers.
Inspect the clutch basket and clutch center for nicks, indentations, or abnormal wear from the clutch discs. Check both gears on the clutch basket for wear and damage. If wear is excessive in any area of the clutch basket, replace the clutch basket. If wear is excessive in any area of the clutch center, replace the clutch center.
Inspect the bushing, bearings and washers of the clutch basket.
To re-install the clutch basket, first place one of the bearing washers next to the crankcase. Install the bushing and 2 needle bearings. Install the clutch outer basket, and install the second bearing washer.
Next install the clutch center, and place a safety washer over the main shaft. Then install the 27 mm locking nut. Secure the clutch center with a clutch holder, and torque the locking nut to 59 foot-pounds (80 Nm).
After installing the clutch fiber discs and metal plates, install the push rod. Then install the push rod cap, roller bearing, and washer.
Install the clutch pressure plate. Then install the six springs with their associated bolts. Tighten the bolts incrementally in a star pattern. The final torque for each bolt is 9 foot-pounds (12 Nm). Be careful not to strip the threads in the clutch basket while tightening these bolts.
Install the clutch cover plate, and the job is finished.