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Alternate fuel pump idea. Ecotrons does sell individual parts, including the fuel pumps. I learned this after contacting them about one of their larger pumps for my Goldwing EFI ideas. Their 25lph pump draws only 2 amps - the same draw as a single 12V 1156 bulb, aka not much) and is roughly about the same size as the CDI box. The prices may be different now, but when I contacted them a few months ago their 45lph pump was 85 bucks. So, at worst, the smaller pump would cost about that much. AFAIK, their products are pretty reliable.
Just an idea.
As far as the EGO correction, that is definitely strange. If you do decide to try and flash that B&G software definitely let us know how it goes. It's definitely disheartening that you are having these kinds of issues. I was just considering purchasing one of these kits, but now I am second guessing that decision. It might cost twice as much, but the microsquirt is starting to be more tempting. The problem is, while this kit being so cheap made it more reasonable to go EFI, spending $500 to microsquirt the bike is well into "is it really worth it?" land. Granted, the nice thing about the Microsquirt is that if I ever got rid of the hawk, I could use it on something else. One of my favorite aspects of universal EMS setups.
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