Finally broke clutch lever TT250. Any recommendations?

Jagguy · 06-01-2023, 07:00 PM

These levers must be made from Zamak. as it broke in an easy layover.

Any recommendations on something stronger? Back in the day I had some nylon or something levers on my 250 Yamaha and they were virtually unbreakable.

Hunnicutt · 06-02-2023, 08:05 AM

CSC recently ran a sale on parts. I don't know if it's still active. Call and ask.

I installed these on all three of my TT250's. Installation wasn't bad. I rotated the controls to more of a downward angle and moved them in a bit to clear the wraparound portion. Moving the controls had an extra perk of making them more ergonomic. My hands lay on the grips without straining my wrists.

https://www.rockymountainatvmc.com/p...o-handguards-p
Pick out the color you want. Order the set for 7/8" bars. Don't waste your money on the grip cutter. I did and I regret it. I ended up using an X-ACTO knife to clean up the rubber that the grip cutter didn't cut.

flopsweat · 06-02-2023, 11:58 AM

I have a pair of these on my TT. $30 for both ain't bad, but I cannot attest to the strength. I got the bark busters that CSC sells right off the bat to prevent that, and they've paid for themselves after maybe 4-5 drops. Initially I just buzzed off the ball ends of the OEM levers to make the guards fit, and ended up with these for a better fit.

https://www.amazon.com/gp/product/B0...?ie=UTF8&psc=1

Jagguy · 06-02-2023, 05:01 PM

I've tried a couple lever protection bark buster sets, but with multiple camera and phone mounts there just wasn't room on the bars.
Guess I should see about moving a couple mounts and try again.
I appreciate the suggestions.

Hunnicutt · 06-05-2023, 07:59 AM

I have a RAM mount installed on the left handlebar of Buzz. There's room for the RAM mount and the D-Flex Pro with no interference.

Can you please post a couple pictures of your handlebar setup?

06-01-2023, 07:00 PM	#1
Jagguy Join Date: Sep 2022 Location: Jurupa Valley, Ca Posts: 3	Finally broke clutch lever TT250. Any recommendations? These levers must be made from Zamak. as it broke in an easy layover. Any recommendations on something stronger? Back in the day I had some nylon or something levers on my 250 Yamaha and they were virtually unbreakable.
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06-02-2023, 08:05 AM	#2
Hunnicutt Join Date: Apr 2021 Location: Central Florida Posts: 103	CSC recently ran a sale on parts. I don't know if it's still active. Call and ask. I installed these on all three of my TT250's. Installation wasn't bad. I rotated the controls to more of a downward angle and moved them in a bit to clear the wraparound portion. Moving the controls had an extra perk of making them more ergonomic. My hands lay on the grips without straining my wrists. https://www.rockymountainatvmc.com/p...o-handguards-p Pick out the color you want. Order the set for 7/8" bars. Don't waste your money on the grip cutter. I did and I regret it. I ended up using an X-ACTO knife to clean up the rubber that the grip cutter didn't cut. __________________ ___________________________________ 2021 CSC TT250 - Silver (Mine) "Buzz" 2021 CSC TT250 - White (Wife's) "Seymour" 2021 CSC TT250 - White (Daughter's) "Gemini"
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06-05-2023, 07:59 AM	#5
Hunnicutt Join Date: Apr 2021 Location: Central Florida Posts: 103	I have a RAM mount installed on the left handlebar of Buzz. There's room for the RAM mount and the D-Flex Pro with no interference. Can you please post a couple pictures of your handlebar setup? __________________ ___________________________________ 2021 CSC TT250 - Silver (Mine) "Buzz" 2021 CSC TT250 - White (Wife's) "Seymour" 2021 CSC TT250 - White (Daughter's) "Gemini"
	0

06-02-2023, 11:58 AM	#3
flopsweat Join Date: Oct 2021 Location: The burbs of Chicago Posts: 235	I have a pair of these on my TT. $30 for both ain't bad, but I cannot attest to the strength. I got the bark busters that CSC sells right off the bat to prevent that, and they've paid for themselves after maybe 4-5 drops. Initially I just buzzed off the ball ends of the OEM levers to make the guards fit, and ended up with these for a better fit. https://www.amazon.com/gp/product/B0...?ie=UTF8&psc=1
	1

06-02-2023, 05:01 PM	#4
Jagguy Join Date: Sep 2022 Location: Jurupa Valley, Ca Posts: 3	I've tried a couple lever protection bark buster sets, but with multiple camera and phone mounts there just wasn't room on the bars. Guess I should see about moving a couple mounts and try again. I appreciate the suggestions.
	0