10-08-2014, 02:37 AM | #16 |
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
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Here are the malfunction codes for the Delphi MT05 ECM, as retrieved from the service manual.
These codes match the OBDII codes shown at the following website. http://www.troublecodes.net/OBD2/Pcodes/
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Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894 |
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10-08-2014, 03:12 AM | #17 |
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
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Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894 |
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10-08-2014, 03:19 AM | #18 |
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
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Here is the connector pin information for the Delphi MT05 ECM.
Neither connector appears to fit the OBD2 scanner connector, which is shown below. The OBD2 pin connections are described in the following link. http://www.obdii.com/connector.html The Delphi MT05 uses a 6-pin connector for diagnostics, as shown in the photograph below. Therefore, it seems we will need to make an adapter to connect the appropriate pins of the OBD2 connector to the 6-pin Delphi connector. Likewise, we could also make an adapter to connect the OBD2 connector to one of the 18-pin connectors on the MT05 ECM itself.
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Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894 Last edited by SpudRider; 10-08-2014 at 06:52 AM. |
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10-08-2014, 03:28 AM | #19 |
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Location: Idaho
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The Delphi fuel injectors have a heated tip to aid starting a cold engine with ethanol fuel.
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Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894 |
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10-08-2014, 04:05 AM | #20 |
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
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The Delphi MAP/MAT sensor employed by the Zongshen RX3 is specified in the Delphi service manual.
This item has several part numbers. Delphi 12232201 Delphi AMW250118 Delphi 93333350 Delphi SMW250118
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Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894 |
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10-08-2014, 10:33 AM | #21 |
Join Date: Mar 2009
Location: Sardis, BC, Canada
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Excellent! I'm pleased to hear that Delphi chose industry-standard existing codes.
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Weldangrind "I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer |
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10-08-2014, 10:38 AM | #22 | |
Join Date: Mar 2009
Location: Sardis, BC, Canada
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Quote:
What we need to know is the pinout of the Delphi 6-pin.
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Weldangrind "I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer |
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10-08-2014, 10:46 AM | #23 | |
Join Date: Mar 2009
Location: Sardis, BC, Canada
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Quote:
Non-heated auto injector systems and even E85-specific carbs will still run without added heat. The real benefit is easy, consistent starting in any temperature, and no need for an enrichment circuit or conventional choke.
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Weldangrind "I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer |
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10-08-2014, 01:29 PM | #24 | |
Join Date: Jul 2008
Location: Idaho
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Quote:
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Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894 |
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10-08-2014, 02:02 PM | #25 |
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Location: Idaho
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I believe the Delphi, 6-pin female is Delphi part #12052848. Here are just a few links to vendors for that part.
http://www.mouser.com/ProductDetail/...Q5ZRoCdwDw_wcB http://www.electricalhub.com/delphi-...pack-connector http://www.waytekwire.com/item/38210...-SERIES-6-PIN/ I believe the Delphi, 6-pin male connector is Delphi part #12124107. Here are a few links for that part. http://www.waytekwire.com/item/38209...-SERIES-6-PIN/ http://www.mouser.com/ProductDetail/...jRDxoCi9fw_wcB http://elcodis.com/parts/2024047/12124107.html http://delphi.com/connectors/product...esults&start=0
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Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894 |
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10-08-2014, 02:05 PM | #26 |
Join Date: Jul 2008
Location: Idaho
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Perhaps the easiest solution is to buy an adapter harness, such as the one in the link below, and wire the appropriate Delphi plug on the other end.
http://www.ebay.com/itm/20-to-16-Pin..._Tools&vxp=mtr
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Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894 |
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10-08-2014, 02:13 PM | #27 |
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
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Here is some more information on OBD2 connector wiring.
http://www.bmwgm5.com/Peake_AB03.htm http://www.obdtester.com/obd2_connector http://www.change2e85.com/servlet/Detail?no=160 https://plxdevices.com/obd/ http://www.obdtester.com/obd2_protocols http://clubroadster.net/vb_forum/74-...t-install.html http://www.rberger.com/Car_Diagnosti...stic_Codes.php
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Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894 |
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10-08-2014, 02:18 PM | #28 |
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
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Someone was selling a Delphi Motor Scan KF90121 on ebay for $109.99, delivered. See the information at the bottom of the webpage.
http://www.ebay.com/itm/Delphi-Motor...78bdf1&vxp=mtr Here are some photographs of the Delphi motor scan, and it's connectors. Here are some other photographs of the scanner.
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Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894 |
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10-08-2014, 02:25 PM | #29 |
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
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__________________
Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894 |
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10-09-2014, 12:55 AM | #30 | |
Join Date: Mar 2009
Location: Sardis, BC, Canada
Posts: 25,977
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Quote:
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Weldangrind "I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer |
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