05-03-2019, 09:16 AM | #31 | |
Join Date: Apr 2017
Location: Omaha, NE
Posts: 8,110
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Quote:
I have a feeling the most challenging part of the whole setup will be getting the slave cylinder adjusted correctly. I am going to try and get around it by marking the position of the clutch arm on the engine case where my current adjustment is at.
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05-03-2019, 09:30 AM | #32 |
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Join Date: Oct 2016
Location: Houma, La.
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That was my biggest concern too. I would much rather the hydraulic clutch. Hope it works out. I know I can get just the hydraulic clutch lever to match my brake lever.
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2024 Linhai 300 ATV 4x4 2023 Lifan Lycan 250 Chopper 2023 Venom Evader 2022 Lifan KPX250 2020 Kawasaki Vulcan S (Sold) 2004 Honda ST 1300 2016 Black Hawk 250 (sold) Keihin PE30 carb,125 main,38 slow.Pod filter,ported & decked head 10:1 CR,Direct Ignition Coil,15/40Sprockets,NGK DPR8EIX-9,De-Cat,Dual Oil Cooler,Digital Cluster 2016 Cazador180 XL 2014 Coolster150 JerryHawk250.com My YouTube Channel |
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05-03-2019, 12:19 PM | #33 |
Join Date: Jun 2018
Location: Pocatello, Idaho
Posts: 794
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Wow, you guys here are in a masters division! If you guys charged for your time and experience, you might be able to retire early! Nice pictures Dan, I am jonesing to get out, but we are so backed up with work in our shop, and our yard looks like a truck stop, backed up with work, and I have a new bike being delivered next week. SO we are working thru the weekend to catch up....AND my weeds on our 10 acres are growing like weeds! lol! Am anxious to see how the hydraulic clutch project works!!! Thanks again guys!!!
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A family that works together, plays together, shoots and trains together, and sleds together, stays together. Second amendment! SkiDoo sleds, NOW 2 TTR225, and a BMS250. A couple of quotes (we are not farmers) "I don't get off the farm much" "Am too old school" I call the china bikes "the china syndrome". |
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05-03-2019, 06:44 PM | #34 |
Join Date: Jan 2012
Location: ChCh , NZ
Posts: 2,266
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wow...
looking at the slave cylinder.. fixed body... straight ridged shaft.. and a pivoting clutch arm that arks at the shaft end.. everything you don't do when setting up a hydraulic ram... the body needs to pivot so it can follow the ark of the clutch arm.. ..
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05-03-2019, 07:25 PM | #35 |
Join Date: Apr 2017
Location: Omaha, NE
Posts: 8,110
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I agree with you, but if you looked at the travel range and position of my clutch arm, there really isn't much arc to it. I think as long as the body and arm are all lined up straight it should do ok. If it lasts will be another question.
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05-06-2019, 09:48 PM | #36 |
Join Date: Apr 2017
Location: Omaha, NE
Posts: 8,110
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Since the weather decided to suck and rain for most of the day I got my new throttle cable installed. I also have two backups just in case lol. I am fairly certain as to what caused the failure of the cable right at the barrel, and that is the fact that the barrel has to rotate in the throttle tube quite a bit between closed and even half throttle, and the hole for the barrel was pretty tight. I used a small round file and opened it up just a bit so the barrel can move freely. If it happens again I will be looking to make my own upper cable that utilizes the rear barrel position on said throttle cam to eliminate the need for said rotation. Why these cables don't come with the extra inch of length needed to do so is beyond me...
Anyway, while I had everything off to do install the new cable I decided to do my valve lash and wrap the head pipe to cut down on all of the heat and the pants burning . When I went to do the header wrap I spotted a small trace of carbon at the slip joint for the mid pipe so I pulled it and applied a nice coating of tail pipe sealant. I then re-angled my riser adapters away from me and adjusted the handle bars along with the controls to match to make the bike more comfortable for me. I then finally finished up my tinkering by adding some small spacers to the rear mounts for the front fender to angle the front up a bit - a suggestion via OneLeggedRider. It definitely enhanced the "4x4 mode" look of the bike by opening up more air gap between the front of the fender and the tire. Then, as if the universe itself took pity on me, the rain stopped for a little while and the sun came out, so I decided to go for a quick ride. Made for a pretty good picture opportunity, so I couldn't resist.
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05-07-2019, 09:33 AM | #37 |
Join Date: Nov 2018
Location: Stockport, Oh.
Posts: 1,442
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The fender definitely looks better, I don't know why more people aren't doing it.
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05-07-2019, 11:22 AM | #38 |
Join Date: Apr 2017
Location: Omaha, NE
Posts: 8,110
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Probably because they are simply happy with it the way it is. It's a subtle enough change that some people might not even see the difference.
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05-08-2019, 09:03 PM | #39 |
Join Date: Apr 2017
Location: Omaha, NE
Posts: 8,110
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Got my 33 tooth rear sprocket in today and installed it. Much better! The 35 rear with the Shinko 700 tire diameter (about an inch smaller than stock) had the bike effectively geared like a 17 front 48 rear on a stock tire. Now its geared exactly like a 17/45, and it honestly feels no different in terms of pulling power, and much stronger than my last bike in the higher gears.
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05-08-2019, 11:27 PM | #40 |
Join Date: Dec 2018
Location: PNW
Posts: 984
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Looks good!! I like how your muffler rides high up, some others seem quite bit lower. Is that a different muffler or did you paint it to match?
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05-08-2019, 11:56 PM | #41 | |
Join Date: Apr 2017
Location: Omaha, NE
Posts: 8,110
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Quote:
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05-09-2019, 09:25 AM | #42 |
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Join Date: Oct 2016
Location: Houma, La.
Posts: 11,713
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You could always pick up a piece of 6" stainless pipe from a muffler shop to push it back to the stock position. I used my stock header pipe and extended it 6".
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2024 Linhai 300 ATV 4x4 2023 Lifan Lycan 250 Chopper 2023 Venom Evader 2022 Lifan KPX250 2020 Kawasaki Vulcan S (Sold) 2004 Honda ST 1300 2016 Black Hawk 250 (sold) Keihin PE30 carb,125 main,38 slow.Pod filter,ported & decked head 10:1 CR,Direct Ignition Coil,15/40Sprockets,NGK DPR8EIX-9,De-Cat,Dual Oil Cooler,Digital Cluster 2016 Cazador180 XL 2014 Coolster150 JerryHawk250.com My YouTube Channel |
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05-09-2019, 01:28 PM | #43 |
Join Date: Apr 2017
Location: Omaha, NE
Posts: 8,110
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What I would love to do is just get a longer muffler and kill two birds with one stone. I would like to tone down the exhaust note just a little bit more. I have considered repacking this one to see if it helps. My last Hawk was just a hair less obnoxious than this one, and I can only equate the change to the head work.
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05-09-2019, 01:35 PM | #44 | |
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Join Date: Oct 2016
Location: Houma, La.
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Quote:
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2024 Linhai 300 ATV 4x4 2023 Lifan Lycan 250 Chopper 2023 Venom Evader 2022 Lifan KPX250 2020 Kawasaki Vulcan S (Sold) 2004 Honda ST 1300 2016 Black Hawk 250 (sold) Keihin PE30 carb,125 main,38 slow.Pod filter,ported & decked head 10:1 CR,Direct Ignition Coil,15/40Sprockets,NGK DPR8EIX-9,De-Cat,Dual Oil Cooler,Digital Cluster 2016 Cazador180 XL 2014 Coolster150 JerryHawk250.com My YouTube Channel |
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05-09-2019, 02:42 PM | #45 |
Join Date: Nov 2018
Location: Stockport, Oh.
Posts: 1,442
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I used one of the forward mounts and my bike is LOUD. but I had to push it so far on the header I'm probably only benefiting from 2/3 of the packing. When I let other people ride it I can hear it coming from a long ways off.
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