DB-06 Transmission grinding - Page 3

FastDoc · 07-24-2012, 05:37 PM

Been a while since I've done this and the bike I did it on the cover just puled off... Is there a circlip or anything?

TheGammaGhost · 07-24-2012, 05:40 PM

I think there is a clip, i have some pictures uploading right now, there are a few mot nicks in there... one moment.

forgot to resize, check these.
http://img29.imageshack.us/img29/8321/dsc00105qc.jpg
http://img189.imageshack.us/img189/1023/dsc00106fw.jpg
http://img850.imageshack.us/img850/5760/dsc00107vq.jpg

FastDoc · 07-24-2012, 05:40 PM

The answer is likely here. Check it out. I don't have time to review it now, got a patient...

http://www.dansmc.com/clutches.htm

OR

http://www.dansmc.com/honxr600r_clutch.jpg

TheGammaGhost · 07-24-2012, 05:44 PM

ah yes, there is a circlip

TheGammaGhost · 07-24-2012, 05:55 PM

Okay i got the circlip off, but see the gear part with the three screws in it, that stops me from getting the plates out/off, should i unscrew that?

http://img850.imageshack.us/img850/5760/dsc00107vq.jpg

Will a bunch of stuff fall out, i havent seen anything like that in any videos. ill be waiting for a responce :? thanks.

FastDoc · 07-24-2012, 05:58 PM

That's the centrifugal oil filter. No worries to remove. You may as well and clean it anyways. :wink:

TheGammaGhost · 07-24-2012, 05:59 PM

okay, thanks for the quick responses fast doc. Ill get the plates out and report back.

FastDoc · 07-24-2012, 06:00 PM

I check in between patients. :wink:

Got a lady waitng her pap smear while I talk to you!

JK. :wink:

TheGammaGhost · 07-24-2012, 06:06 PM

HAHA

okay well i removed the screws, and it it only released the cap of it, the piece is still in the way, ahhhg. any ideas?

FastDoc · 07-24-2012, 06:08 PM

Another circlip?

Look towards the bottom of this page.

http://www.dansmc.com/change_oil.htm

TheGammaGhost · 07-24-2012, 06:12 PM

Nope no circlip, check it out, its just like that one pictured at the bottom of that page.

http://img259.imageshack.us/img259/4616/dsc00108p.jpg

FastDoc · 07-24-2012, 06:22 PM

This is the part where we wait for the other guys to check in. :wink:

I'm still trying to figure put how to get this guy's spleen out. Need a bigger hammer I guess... :P

FastDoc · 07-24-2012, 06:22 PM

Look here.

http://www.hondatwins.net/forum/view...hp?f=17&t=3113

FastDoc · 07-24-2012, 06:24 PM

If the Centrifugal Oil filter has to be cleaned, you will probably have to pay a mechanic.
Unless you are good mechanically or have a Haynes or other Honda CG125 workshop manual, do not try it yourself.
You need a special tool to remove it, the specifications of the tool can be obtained and manufactured at most motorcycle servicing shops.
The tool required may depend on the model of Honda CG125.
The Haynes Workshop manual for the Honda CG125 should tell you and may even tell you how to make the tool yourself.

You also have to remove the oil, clutch cable, exhaust, foot rests including the metal bar they are on, brake pedal?
If you have a kickstart, you have to remove that as well.
Remove the right hand side engine cover, gasket (may need to buy a new one), oil filter cover.
You then have to stop the engine from turning (put bike in gear and apply rear brake).
Then you can unscrew and remove the filter.

TheGammaGhost · 07-24-2012, 06:28 PM

dang, this is where the easy parts ends. don't know if i'll be able to do this, i guess ill wait for others to respond... man

. should i consider re-assembling? who knows maybe it'll be fixed... :roll:

07-24-2012, 05:37 PM	#31
FastDoc Join Date: Mar 2009 Location: Southeastern Washington desert Posts: 14,761	Been a while since I've done this and the bike I did it on the cover just puled off... Is there a circlip or anything? __________________ Happy to serve.
	0

07-24-2012, 05:40 PM	#32
TheGammaGhost Join Date: Jan 2012 Location: Wisconsin, USA Posts: 386	I think there is a clip, i have some pictures uploading right now, there are a few mot nicks in there... one moment. forgot to resize, check these. http://img29.imageshack.us/img29/8321/dsc00105qc.jpg http://img189.imageshack.us/img189/1023/dsc00106fw.jpg http://img850.imageshack.us/img850/5760/dsc00107vq.jpg __________________ 2021 Boom Vader Gen 2 BD125-10 Current 2011 DRZ400S Current 2006 LIFANIZED ROKETA DB-06 200cc Sold 2008 Ninja 250R Sold 1984 Honda aero 125 Sold 1980 Honda CM400T Sold
	0

07-24-2012, 05:40 PM	#33
FastDoc Join Date: Mar 2009 Location: Southeastern Washington desert Posts: 14,761	The answer is likely here. Check it out. I don't have time to review it now, got a patient... http://www.dansmc.com/clutches.htm OR http://www.dansmc.com/honxr600r_clutch.jpg __________________ Happy to serve.
	0

07-24-2012, 05:44 PM	#34
TheGammaGhost Join Date: Jan 2012 Location: Wisconsin, USA Posts: 386	ah yes, there is a circlip __________________ 2021 Boom Vader Gen 2 BD125-10 Current 2011 DRZ400S Current 2006 LIFANIZED ROKETA DB-06 200cc Sold 2008 Ninja 250R Sold 1984 Honda aero 125 Sold 1980 Honda CM400T Sold
	0

07-24-2012, 05:55 PM	#35
TheGammaGhost Join Date: Jan 2012 Location: Wisconsin, USA Posts: 386	Okay i got the circlip off, but see the gear part with the three screws in it, that stops me from getting the plates out/off, should i unscrew that? http://img850.imageshack.us/img850/5760/dsc00107vq.jpg Will a bunch of stuff fall out, i havent seen anything like that in any videos. ill be waiting for a responce :? thanks. __________________ 2021 Boom Vader Gen 2 BD125-10 Current 2011 DRZ400S Current 2006 LIFANIZED ROKETA DB-06 200cc Sold 2008 Ninja 250R Sold 1984 Honda aero 125 Sold 1980 Honda CM400T Sold
	0

07-24-2012, 05:58 PM	#36
FastDoc Join Date: Mar 2009 Location: Southeastern Washington desert Posts: 14,761	That's the centrifugal oil filter. No worries to remove. You may as well and clean it anyways. :wink: __________________ Happy to serve.
	0

07-24-2012, 05:59 PM	#37
TheGammaGhost Join Date: Jan 2012 Location: Wisconsin, USA Posts: 386	okay, thanks for the quick responses fast doc. Ill get the plates out and report back. __________________ 2021 Boom Vader Gen 2 BD125-10 Current 2011 DRZ400S Current 2006 LIFANIZED ROKETA DB-06 200cc Sold 2008 Ninja 250R Sold 1984 Honda aero 125 Sold 1980 Honda CM400T Sold
	0

07-24-2012, 06:00 PM	#38
FastDoc Join Date: Mar 2009 Location: Southeastern Washington desert Posts: 14,761	I check in between patients. :wink: Got a lady waitng her pap smear while I talk to you! JK. :wink: __________________ Happy to serve.
	0

07-24-2012, 06:06 PM	#39
TheGammaGhost Join Date: Jan 2012 Location: Wisconsin, USA Posts: 386	HAHA okay well i removed the screws, and it it only released the cap of it, the piece is still in the way, ahhhg. any ideas? __________________ 2021 Boom Vader Gen 2 BD125-10 Current 2011 DRZ400S Current 2006 LIFANIZED ROKETA DB-06 200cc Sold 2008 Ninja 250R Sold 1984 Honda aero 125 Sold 1980 Honda CM400T Sold
	0

07-24-2012, 06:08 PM	#40
FastDoc Join Date: Mar 2009 Location: Southeastern Washington desert Posts: 14,761	Another circlip? Look towards the bottom of this page. http://www.dansmc.com/change_oil.htm __________________ Happy to serve.
	0

07-24-2012, 06:12 PM	#41
TheGammaGhost Join Date: Jan 2012 Location: Wisconsin, USA Posts: 386	Nope no circlip, check it out, its just like that one pictured at the bottom of that page. http://img259.imageshack.us/img259/4616/dsc00108p.jpg __________________ 2021 Boom Vader Gen 2 BD125-10 Current 2011 DRZ400S Current 2006 LIFANIZED ROKETA DB-06 200cc Sold 2008 Ninja 250R Sold 1984 Honda aero 125 Sold 1980 Honda CM400T Sold
	0

07-24-2012, 06:22 PM	#42
FastDoc Join Date: Mar 2009 Location: Southeastern Washington desert Posts: 14,761	This is the part where we wait for the other guys to check in. :wink: I'm still trying to figure put how to get this guy's spleen out. Need a bigger hammer I guess... :P __________________ Happy to serve.
	0

07-24-2012, 06:24 PM	#44
FastDoc Join Date: Mar 2009 Location: Southeastern Washington desert Posts: 14,761	If the Centrifugal Oil filter has to be cleaned, you will probably have to pay a mechanic. Unless you are good mechanically or have a Haynes or other Honda CG125 workshop manual, do not try it yourself. You need a special tool to remove it, the specifications of the tool can be obtained and manufactured at most motorcycle servicing shops. The tool required may depend on the model of Honda CG125. The Haynes Workshop manual for the Honda CG125 should tell you and may even tell you how to make the tool yourself. You also have to remove the oil, clutch cable, exhaust, foot rests including the metal bar they are on, brake pedal? If you have a kickstart, you have to remove that as well. Remove the right hand side engine cover, gasket (may need to buy a new one), oil filter cover. You then have to stop the engine from turning (put bike in gear and apply rear brake). Then you can unscrew and remove the filter. __________________ Happy to serve.
	0

07-24-2012, 06:28 PM	#45
TheGammaGhost Join Date: Jan 2012 Location: Wisconsin, USA Posts: 386	dang, this is where the easy parts ends. don't know if i'll be able to do this, i guess ill wait for others to respond... man . should i consider re-assembling? who knows maybe it'll be fixed... :roll: __________________ 2021 Boom Vader Gen 2 BD125-10 Current 2011 DRZ400S Current 2006 LIFANIZED ROKETA DB-06 200cc Sold 2008 Ninja 250R Sold 1984 Honda aero 125 Sold 1980 Honda CM400T Sold
	0