Hawk 250 Electrical Hell: NEED HELP please

Aussie_in_MO · 04-10-2024, 09:14 AM

Whenever possible I use the heat-shrink solder connectors for harness repairs.

You can see the issue in your pics where this large number of wires being attached with a solid brass crimp causes failure. The edges of the crimp create a sharp corner that results in fatigue in the wire due to vibrations.
May be better off grouping the ground wires into pairs and tying all those together. More splices but less strain on the wires.

04-10-2024, 09:14 AM	#1
Aussie_in_MO Join Date: Feb 2024 Location: SW Missouri Posts: 133	Whenever possible I use the heat-shrink solder connectors for harness repairs. You can see the issue in your pics where this large number of wires being attached with a solid brass crimp causes failure. The edges of the crimp create a sharp corner that results in fatigue in the wire due to vibrations. May be better off grouping the ground wires into pairs and tying all those together. More splices but less strain on the wires. __________________ ---------- 2023 Templar X 2009 Triumph Bonneville 1976 Yamaha DT175 1974 Honda MT125
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