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Old 05-12-2016, 10:12 AM   #1
Weldangrind   Weldangrind is offline
 
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I'd either remove the cat (if you have access to a welder) or replace the header with the non-cat version, per BlackBike's recommendation. Once the cat is gone, you can re-jet to compensate, and see if there's a benefit. After that, you can decide if you want a new muffler.
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Old 05-12-2016, 10:30 AM   #2
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Originally Posted by Weldangrind View Post
I'd either remove the cat (if you have access to a welder) or replace the header with the non-cat version, per BlackBike's recommendation. Once the cat is gone, you can re-jet to compensate, and see if there's a benefit. After that, you can decide if you want a new muffler.
Agreed,
First, going to do the simplistic solution and remove baffle. Test, if it's not satisfying I'm going to run the bike at least another few hundred miles before messing with the cat or thinking about replacing. Thanks for the advice.


 
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Old 05-12-2016, 10:49 AM   #3
Weldangrind   Weldangrind is offline
 
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Removal is ok for testing, but I don't recommend poking a hole in it. That's not easily reversible.
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Old 05-12-2016, 04:15 PM   #4
zingshoen   zingshoen is offline
 
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what about the weight of the stock muffler? an unrestricted header and lightweight performance muffler will make a noticeable difference with the right carbie setup.
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Old 05-12-2016, 04:26 PM   #5
2LZ   2LZ is online now
 
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One of the most important things you can do is keep your options open until it's broke in. These CG motors change personality continuously (at least all of mine have) until they're loosened up.
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Old 05-12-2016, 04:37 PM   #6
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I'm one of the few who can't afford to lose any more weight, my motorcycles have to do that for me

So once my friend gets his TIG welder I will drop a good 15 - 16lbs off our Bashan WILL exhaust system , that combined with weight I dropped off when I ditched the bulky air box/emissions nonsense that 'didn't do squat' for a UNI Pod Filter... the bike is almost to that "20 lb diet requirement" , and it should have a few extra ponies too the way the exhaust was restricted on our bike
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Old 05-13-2016, 09:27 AM   #7
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Removed baffle last night did maybe 20 miles to test. I couldn't really tell differences it felt more stable at 60ish but I also removed my rubbers from the foot pegs. Also, it felt like it let open a little more while at full throttle. But nothing substantial to report on preformance. Sound wise, a 100 times better it sounds really good with the baffle removed. I would recommend this to anyone, just to have a little louder exhaust to make people more aware around you. i think this is all I'm going to do with the exhaust for awhile I'll update when I decide to swap it or mod it anymore.


 
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Old 05-13-2016, 05:31 PM   #8
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Originally Posted by Swollbraham View Post
Removed baffle last night did maybe 20 miles to test.
You probably won't notice much as long as the cat is upstream. That's your main exhaust flow obstacle.
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Old 05-14-2016, 11:38 AM   #9
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Quote:
Originally Posted by Azhule View Post
I'm one of the few who can't afford to lose any more weight, my motorcycles have to do that for me

So once my friend gets his TIG welder I will drop a good 15 - 16lbs off our Bashan WILL exhaust system , that combined with weight I dropped off when I ditched the bulky air box/emissions nonsense that 'didn't do squat' for a UNI Pod Filter... the bike is almost to that "20 lb diet requirement" , and it should have a few extra ponies too the way the exhaust was restricted on our bike
after tailpipe change , single biggest weight lost gain, swap out the battery for a lithium job. gotta b 7 or 8 lbs and balance feels LOTS better.
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Old 05-13-2016, 03:07 PM   #10
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Here is a list of all mods done on my hawk 250,
7th swapped my rear sliders to washers and bolts, chain seems to rub on the factory ones. (This could be an assembly problem)

8th swap chain guide.
Please post pictures and more info.

Thanks


 
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Old 05-13-2016, 03:31 PM   #11
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Please post pictures and more info.

Thanks
Will do that. I'm still
Making a few mods. Will post pics here in the next few days. What kind of info do you want?
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Old 05-13-2016, 03:44 PM   #12
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What kind of info do you want?
just more info on 7 & 8


 
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Old 05-13-2016, 03:54 PM   #13
Swollbraham   Swollbraham is offline
 
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Originally Posted by pcspecialist View Post
just more info on 7 & 8
i'll have to take some pics.

but basicly, the bracket and nuts (Rear slider) that are used to to tighten the chain they are shit. so i swapped them for better washers and nuts.

the chain guide, is the rubber piece on the frame that helps guide the chain into the countershaft sprocket. on my bike if you lined up your sprockets perfectly this chain guide actually will not line up with countershaft. so i got rid out it, this won't necessarily throw the chain, but it's not helping.
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Old 05-13-2016, 04:37 PM   #14
pcspecialist   pcspecialist is offline
 
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so you didn't swap the chain guide, you simply removed it?

I was thinking about filing down the ridge on it so it no longer guided the chain but did protect the swingarm.


 
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Old 05-13-2016, 04:54 PM   #15
Swollbraham   Swollbraham is offline
 
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so you didn't swap the chain guide, you simply removed it?

I was thinking about filing down the ridge on it so it no longer guided the chain but did protect the swingarm.
yes i finally removed it. i did try to swap it with a old honda chain slider but couldn't get that to quite line up either. also just filing it down is probably a better idea haha
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