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Old 05-28-2017, 03:28 PM   #1
MOTOXtreme   MOTOXtreme is offline
 
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hole in flexible intake...

I should have taken the picture before the patch but...I was getting some popping / sputtering at idle that I couldn't shake. I discovered a hole in my flexible intake runner. I have temporally "patched" this with rtv and I'm waiting on it to dry.

Brozz owners check yours where I have mine patched. Heck, put a picture of yours here so I can see just how bad mine really was.

***Wondering if the TT250 intake is the same??***
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Old 05-28-2017, 04:42 PM   #2
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Originally Posted by MOTOXtreme View Post
I should have taken the picture before the patch but...I was getting some popping / sputtering at idle that I couldn't shake. I discovered a hole in my flexible intake runner. I have temporally "patched" this with rtv and I'm waiting on it to dry.

Brozz owners check yours where I have mine patched. Heck, put a picture of yours here so I can see just how bad mine really was.

***Wondering if the TT250 intake is the same??***
Nice catch
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Old 05-28-2017, 05:12 PM   #3
MOTOXtreme   MOTOXtreme is offline
 
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Nice catch
Yep. It runs much better now. Not sure how long that hole had been there but I know it had gotten progressively worse the last few days. Fairly sure that rtv will work for a while but Id still like to pick up a replacement if anyone knows where I could get the proper one.
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Old 05-28-2017, 05:14 PM   #4
Ariel Red Hunter   Ariel Red Hunter is offline
 
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Quote:
Originally Posted by MOTOXtreme View Post
I should have taken the picture before the patch but...I was getting some popping / sputtering at idle that I couldn't shake. I discovered a hole in my flexible intake runner. I have temporally "patched" this with rtv and I'm waiting on it to dry.

Brozz owners check yours where I have mine patched. Heck, put a picture of yours here so I can see just how bad mine really was.

***Wondering if the TT250 intake is the same??***
That part should be replaced under warranty. It is defective....ARH


 
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Old 05-28-2017, 05:33 PM   #5
MOTOXtreme   MOTOXtreme is offline
 
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That part should be replaced under warranty. It is defective....ARH
It is, your right. But if you only know how much Ive had to bug them to warranty my rusted tank (still in transit from china), broken speedo cluster (was covered in brake fluid during shipping and its cracked all to pieces *This has since arrived*) , you would understand why I would just rather order it lol
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Old 05-28-2017, 05:39 PM   #6
JeremyC   JeremyC is offline
 
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I'm waiting to find a solid aluminum one for when my Hawk's dry-rots. They're listed on amazon, but seem to be forever out of stock.


 
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Old 05-28-2017, 06:34 PM   #7
MOTOXtreme   MOTOXtreme is offline
 
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I'm waiting to find a solid aluminum one for when my Hawk's dry-rots. They're listed on amazon, but seem to be forever out of stock.
Can you link me to it? Thanks
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Originally Posted by jeffrey View Post
Get one from CSC for the tt250.
I'm thinking I may. Seems a lot of parts cross over to the Brozz.
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Old 05-28-2017, 07:23 PM   #8
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this it?
http://www.cscmotorcycles.com/TT250-...p/zt15-101.htm


 
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Old 05-28-2017, 07:35 PM   #9
MOTOXtreme   MOTOXtreme is offline
 
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99% sure yeah. I'll go with that one unless someone can link an ebay listing.
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Old 05-29-2017, 01:50 PM   #10
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Factory Bashan Brozz intake pic; here ya go MOTO

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Old 05-29-2017, 01:56 PM   #11
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On a side note, have any of you Brozz/Shark/Enforcer owners pulled the EPA smog air injection nonsense off your motor yet? If so, please post pics and the proper procedure as I'm truly considering this modification. With the aftermarket exhaust, this is creating a small backfire upon deceleration, in addition to my sneaking suspicion that my stock pilot jet is too small.
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Old 05-29-2017, 05:52 PM   #12
MOTOXtreme   MOTOXtreme is offline
 
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Thanks Big! Mine had a perfect square hole. So perfect for a few minutes I was convinced it was supposed to be there lol. But reality set in and I plugged that bugger. Put over 100 miles on mine today (almost hitting 1K) and boy she ran great! Gonna order another intake, maybe a mukini carb, and just enjoy the heck out of this Brozz
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Old 05-29-2017, 09:40 PM   #13
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Thanks Jeff!
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Old 05-30-2017, 12:59 PM   #14
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This is extremely common and will happen to most, if not all of them in time. It will on;y get worse until you have the entire rubber area coated with RTV.3

I've had three of them and replaced them with this. Works great and helps support the carb better if you run a pod filter too. Unfortunately "currently unavailable"...but that changes. I have not had any issues with them.

https://www.amazon.com/gp/product/B0...?ie=UTF8&psc=1
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Old 05-30-2017, 01:28 PM   #15
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Quote:
Originally Posted by 2LZ View Post
This is extremely common and will happen to most, if not all of them in time. It will on;y get worse until you have the entire rubber area coated with RTV.3

I've had three of them and replaced them with this. Works great and helps support the carb better if you run a pod filter too. Unfortunately "currently unavailable"...but that changes. I have not had any issues with them.

https://www.amazon.com/gp/product/B0...?ie=UTF8&psc=1
I been having that one on my wish list for a while if it would ever become available again. I haven't seen it anywhere else but on Amazon.
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