I can't see how the loosening of the lock nuts would make it function properly!
The only thing that comes to mind, is either you got two bad relays in a row, (loose fitting female lugs) or when you maneuver the relay to get to the fasteners, a short to ground is occurring somewhere on your motorcycle harness, causing intermittent low voltage to the relay coil.
I would look at those possibilities first.
Keek us posted,
Tigertamer
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07 H-D XL883C
06 LF 200GY-5
Yin and Yang
CAUTION
Obey The Traffic Regulation.
Always Wear a Helmet.
Don't Ride After Drinking Wine.
Before Operation, Read The Owners Manual Carefully.
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