hole in flexible intake...

MOTOXtreme · 05-28-2017, 03:28 PM

I should have taken the picture before the patch but...I was getting some popping / sputtering at idle that I couldn't shake. I discovered a hole in my flexible intake runner. I have temporally "patched" this with rtv and I'm waiting on it to dry.

Brozz owners check yours where I have mine patched. Heck, put a picture of yours here so I can see just how bad mine really was.

***Wondering if the TT250 intake is the same??***

BlackBike · 05-28-2017, 04:42 PM

Quote:

Originally Posted by MOTOXtreme

I should have taken the picture before the patch but...I was getting some popping / sputtering at idle that I couldn't shake. I discovered a hole in my flexible intake runner. I have temporally "patched" this with rtv and I'm waiting on it to dry.

Brozz owners check yours where I have mine patched. Heck, put a picture of yours here so I can see just how bad mine really was.

***Wondering if the TT250 intake is the same??***

Nice catch

MOTOXtreme · 05-28-2017, 05:12 PM

Quote:

Originally Posted by BlackBike

Nice catch

Yep. It runs much better now. Not sure how long that hole had been there but I know it had gotten progressively worse the last few days. Fairly sure that rtv will work for a while but Id still like to pick up a replacement if anyone knows where I could get the proper one.

Ariel Red Hunter · 05-28-2017, 05:14 PM

Quote:

Originally Posted by MOTOXtreme

I should have taken the picture before the patch but...I was getting some popping / sputtering at idle that I couldn't shake. I discovered a hole in my flexible intake runner. I have temporally "patched" this with rtv and I'm waiting on it to dry.

Brozz owners check yours where I have mine patched. Heck, put a picture of yours here so I can see just how bad mine really was.

***Wondering if the TT250 intake is the same??***

That part should be replaced under warranty. It is defective....ARH

MOTOXtreme · 05-28-2017, 05:33 PM

Quote:

Originally Posted by Ariel Red Hunter

That part should be replaced under warranty. It is defective....ARH

It is, your right. But if you only know how much Ive had to bug them to warranty my rusted tank (still in transit from china), broken speedo cluster (was covered in brake fluid during shipping and its cracked all to pieces *This has since arrived*) , you would understand why I would just rather order it lol

JeremyC · 05-28-2017, 05:39 PM

I'm waiting to find a solid aluminum one for when my Hawk's dry-rots. They're listed on amazon, but seem to be forever out of stock.

MOTOXtreme · 05-28-2017, 06:34 PM

Quote:

Originally Posted by JeremyC

I'm waiting to find a solid aluminum one for when my Hawk's dry-rots. They're listed on amazon, but seem to be forever out of stock.

Can you link me to it? Thanks

Quote:

Originally Posted by jeffrey

Get one from CSC for the tt250.

I'm thinking I may. Seems a lot of parts cross over to the Brozz.

da4design · 05-28-2017, 07:23 PM

this it?
http://www.cscmotorcycles.com/TT250-...p/zt15-101.htm

MOTOXtreme · 05-28-2017, 07:35 PM

Quote:

Originally Posted by da4design

this it?
http://www.cscmotorcycles.com/TT250-...p/zt15-101.htm

99% sure yeah. I'll go with that one unless someone can link an ebay listing.

BigWeld · 05-29-2017, 01:50 PM

Factory Bashan Brozz intake pic; here ya go MOTO

BigWeld · 05-29-2017, 01:56 PM

On a side note, have any of you Brozz/Shark/Enforcer owners pulled the EPA smog air injection nonsense off your motor yet? If so, please post pics and the proper procedure as I'm truly considering this modification. With the aftermarket exhaust, this is creating a small backfire upon deceleration, in addition to my sneaking suspicion that my stock pilot jet is too small.

MOTOXtreme · 05-29-2017, 05:52 PM

Thanks Big! Mine had a perfect square hole. So perfect for a few minutes I was convinced it was supposed to be there lol. But reality set in and I plugged that bugger. Put over 100 miles on mine today (almost hitting 1K) and boy she ran great! Gonna order another intake, maybe a mukini carb, and just enjoy the heck out of this Brozz

BigWeld · 05-29-2017, 09:40 PM

Thanks Jeff!

2LZ · 05-30-2017, 12:59 PM

This is extremely common and will happen to most, if not all of them in time. It will on;y get worse until you have the entire rubber area coated with RTV.3

I've had three of them and replaced them with this. Works great and helps support the carb better if you run a pod filter too. Unfortunately "currently unavailable"...but that changes. I have not had any issues with them.

https://www.amazon.com/gp/product/B0...?ie=UTF8&psc=1

**JerryHawk250** · 05-30-2017, 01:28 PM

Quote:

Originally Posted by 2LZ

This is extremely common and will happen to most, if not all of them in time. It will on;y get worse until you have the entire rubber area coated with RTV.3

I've had three of them and replaced them with this. Works great and helps support the carb better if you run a pod filter too. Unfortunately "currently unavailable"...but that changes. I have not had any issues with them.

https://www.amazon.com/gp/product/B0...?ie=UTF8&psc=1

I been having that one on my wish list for a while if it would ever become available again. I haven't seen it anywhere else but on Amazon.

05-29-2017, 01:50 PM	#10
BigWeld Join Date: Nov 2016 Location: East Pembroke, NY Posts: 301	Factory Bashan Brozz intake pic; here ya go MOTO __________________ Rides a 2016 Bashan 18C with Blue PlastiDip, piped and jetted, USB charger, real-time digital volt meter, faux carbon fiber handguards, 5 COB led headlight upgrade, auxiliary led light bars, and an MSR shift lever with new grips, T6 aluminum handlebars anodized in blue, polished handlebar brace, decals, HD Unibear chain and spoke covers waiting on the always-full mod shelf......
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05-29-2017, 01:56 PM	#11
BigWeld Join Date: Nov 2016 Location: East Pembroke, NY Posts: 301	On a side note, have any of you Brozz/Shark/Enforcer owners pulled the EPA smog air injection nonsense off your motor yet? If so, please post pics and the proper procedure as I'm truly considering this modification. With the aftermarket exhaust, this is creating a small backfire upon deceleration, in addition to my sneaking suspicion that my stock pilot jet is too small. __________________ Rides a 2016 Bashan 18C with Blue PlastiDip, piped and jetted, USB charger, real-time digital volt meter, faux carbon fiber handguards, 5 COB led headlight upgrade, auxiliary led light bars, and an MSR shift lever with new grips, T6 aluminum handlebars anodized in blue, polished handlebar brace, decals, HD Unibear chain and spoke covers waiting on the always-full mod shelf......
	0

05-29-2017, 05:52 PM	#12
MOTOXtreme Join Date: Apr 2007 Location: Waynesboro, Virginia Posts: 336	Thanks Big! Mine had a perfect square hole. So perfect for a few minutes I was convinced it was supposed to be there lol. But reality set in and I plugged that bugger. Put over 100 miles on mine today (almost hitting 1K) and boy she ran great! Gonna order another intake, maybe a mukini carb, and just enjoy the heck out of this Brozz __________________ Brian Previously owned / operated MOTO Xtreme selling American Lifan / Check out my friends at www.armattanquads.com "Imagination is more important that knowledge" Albert Einstein
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05-29-2017, 09:40 PM	#13
BigWeld Join Date: Nov 2016 Location: East Pembroke, NY Posts: 301	Thanks Jeff! __________________ Rides a 2016 Bashan 18C with Blue PlastiDip, piped and jetted, USB charger, real-time digital volt meter, faux carbon fiber handguards, 5 COB led headlight upgrade, auxiliary led light bars, and an MSR shift lever with new grips, T6 aluminum handlebars anodized in blue, polished handlebar brace, decals, HD Unibear chain and spoke covers waiting on the always-full mod shelf......
	1

05-30-2017, 12:59 PM	#14
2LZ Join Date: Mar 2010 Location: Volcano, Ca Posts: 7,112	This is extremely common and will happen to most, if not all of them in time. It will on;y get worse until you have the entire rubber area coated with RTV.3 I've had three of them and replaced them with this. Works great and helps support the carb better if you run a pod filter too. Unfortunately "currently unavailable"...but that changes. I have not had any issues with them. https://www.amazon.com/gp/product/B0...?ie=UTF8&psc=1 __________________ "Light a fire for a man, and you heat him for a day. Light a man on fire, and you heat him for the rest of his life." 2007 Suzuki DRZ400S (SM convert) 2009 Q Link XP 200 1967 BSA B25 250cc Starfire 2022 Royal Enfield Interceptor 650 2023 Royal Enfield Scram 411 1948 Royal Enfield Model G 350
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05-28-2017, 05:39 PM	#6
JeremyC Join Date: Apr 2017 Location: Southern IL Posts: 132	I'm waiting to find a solid aluminum one for when my Hawk's dry-rots. They're listed on amazon, but seem to be forever out of stock.
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05-28-2017, 07:23 PM	#8
da4design Join Date: Mar 2017 Location: texas Posts: 253	this it? http://www.cscmotorcycles.com/TT250-...p/zt15-101.htm
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