Wireing in a starter relay.

Angus67 · 12-09-2018, 09:23 PM

So I have a 107cc quad. I can get it to run and runs great.
I found the wires from the starter button and I have a starter relay from a old ford car. When I hook up the yellow/red wire to the relay , and ground the relay, and push the button, I get nothing. The relay doesnt click over. The relay is new. I chose the relay because it's a system I know, or a at least taught I did. Should I see 12 volts on that yellow red? The button shows continuity.
I'm considering a heavy duty push button to just jump the starter over without a relay. Any harm in that? No relay, just momentary button to push the starter?
Maybe point me to a wiring diagram?
It says alpine on the stator cover.
107 pz19 carb.

dirtbkr188 · 12-10-2018, 08:19 AM

Did you try testing the relay with a 12V battery, to make sure the relay is working? Just because it's new doesn't necessarily mean it works.

There's a wide variety of relays HERE for you to find the correct replacement for your quad.

Also make sure it isn't the starter button that is bad

NzBrakelathes · 12-10-2018, 09:37 AM

Check you have 12v at the black wire on the plug with yellow/red
Are you gettin 12v at yellow red at relay end? Is the ground good?
It’s jyst a relay n basic
Battery ok?

Angus67 · 12-10-2018, 02:18 PM

Battery is new and out of my 1987 honda shadow.
The start button shows continuity thru the wires
I did get the relay to click over so it's ok
I'll check voltages tonight
Thanks guys

Angus67 · 12-10-2018, 09:44 PM

Ok. The black wire is getting intermittent 12v. Were do I connect that black wire once I trace down the break in wire causing intermittent 12v? The yellow red goes to the relay correct? There is a green wire grind on other side of starter button. Were does that go? The black wire looks like it goes to the headlight switch.

12-09-2018, 09:23 PM	#1
Angus67 Join Date: Oct 2017 Location: shelton, Washington Posts: 167	Wireing in a starter relay. So I have a 107cc quad. I can get it to run and runs great. I found the wires from the starter button and I have a starter relay from a old ford car. When I hook up the yellow/red wire to the relay , and ground the relay, and push the button, I get nothing. The relay doesnt click over. The relay is new. I chose the relay because it's a system I know, or a at least taught I did. Should I see 12 volts on that yellow red? The button shows continuity. I'm considering a heavy duty push button to just jump the starter over without a relay. Any harm in that? No relay, just momentary button to push the starter? Maybe point me to a wiring diagram? It says alpine on the stator cover. 107 pz19 carb. __________________ 2006 roketa 200cc 1971 Yamaha xs650 2x 1980 xs650, 1 is a café, other is a chopper/brat 1972 Honda xl250 2x early 90's Honda rf600 parts bikes more mc junk laying around.
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12-10-2018, 02:18 PM	#4
Angus67 Join Date: Oct 2017 Location: shelton, Washington Posts: 167	Battery is new and out of my 1987 honda shadow. The start button shows continuity thru the wires I did get the relay to click over so it's ok I'll check voltages tonight Thanks guys __________________ 2006 roketa 200cc 1971 Yamaha xs650 2x 1980 xs650, 1 is a café, other is a chopper/brat 1972 Honda xl250 2x early 90's Honda rf600 parts bikes more mc junk laying around.
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12-10-2018, 09:44 PM	#5
Angus67 Join Date: Oct 2017 Location: shelton, Washington Posts: 167	Ok. The black wire is getting intermittent 12v. Were do I connect that black wire once I trace down the break in wire causing intermittent 12v? The yellow red goes to the relay correct? There is a green wire grind on other side of starter button. Were does that go? The black wire looks like it goes to the headlight switch. __________________ 2006 roketa 200cc 1971 Yamaha xs650 2x 1980 xs650, 1 is a café, other is a chopper/brat 1972 Honda xl250 2x early 90's Honda rf600 parts bikes more mc junk laying around.
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12-10-2018, 08:19 AM	#2
dirtbkr188 Join Date: Aug 2009 Posts: 593	Did you try testing the relay with a 12V battery, to make sure the relay is working? Just because it's new doesn't necessarily mean it works. There's a wide variety of relays HERE for you to find the correct replacement for your quad. Also make sure it isn't the starter button that is bad
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12-10-2018, 09:37 AM	#3
NzBrakelathes Join Date: Jun 2016 Location: Hell Posts: 2,408	Check you have 12v at the black wire on the plug with yellow/red Are you gettin 12v at yellow red at relay end? Is the ground good? It’s jyst a relay n basic Battery ok?
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