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Old 04-21-2011, 03:34 PM   #46
SpudRider   SpudRider is offline
 
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Quote:
Originally Posted by BrianW
Almost had the adjustment done when I accidentally dropped a rod into the engine. Gotta take the whole top end off now. Oh my, the learning process... :roll:
I'm sorry to hear of that, Brian. :( Please keep us updated. If you have time, please take some photos.

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2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
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Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 04-21-2011, 09:47 PM   #47
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It's all ferrous in there, so can you use a long magnet to remove the rod? That might be a lot quicker. I have a really cheap multi driver that I only keep around because it has a telescopic magnet in the shaft.
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Old 04-22-2011, 01:45 PM   #48
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I've got the top off now. I was wondering if while I was in here I should check for other things. For instance, should I clean the top of my piston or replace any rings or anything? If there is nothing to be had by doing this, then it's going back together!


 
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Old 04-22-2011, 02:01 PM   #49
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I'd inspect the cylinder walls. If they look good (unscored) I'd button it up and go riding.
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Old 04-22-2011, 02:25 PM   #50
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It's kinda risky to start removing carbon from the top of a piston while it's installed in the cylinder; it's tough to keep junk out of the ring land area. If you decide to clean the carbon off, have an assistant hold a Shop Vac over your work area, so that debris is forced into the vacuum.

Is the carbon on the piston and valves excessive?
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Old 04-22-2011, 02:50 PM   #51
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Not excessive at all. Just want to make sure I have no (preventable) reason to ever take this thing apart again. I'll just let it go for now. Thanks!


 
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Old 05-23-2011, 12:41 PM   #52
shaneswigs   shaneswigs is offline
 
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update: I finished adjusting the valves, this still has not allowed the bike to fire over. The coil Brian had on the bike when he gave it to me was no good I changed the coil to the extra one he supplied and the bike had spark (as he said a weak spark with a yellow color not a strong blue). I then sprayed some starting fluid in the carb with no response still. I know the plug is new and I guarantee the fuel is getting to the cylinder. does anyone have a suggestion as to which cdi and coil I should buy (preferably a bit more voltage through the coil.) I believe there might be a problem with how weak the spark is; it's that bad.


 
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