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Old 11-12-2020, 08:51 AM   #1
tknj99   tknj99 is offline
 
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Brozz 250: Poking the Cat

Hi All,

I considered replacing the stock exhaust with the aftermarket option but am shying away for 2 reasons, fitment around airbox and possibly too loud

For those who have modified the stock exhaust, is it possible to get thru the cat to poke a hole and allow more airflox without cutting and welding?
I removed a cat from my previous bike - Honda Fury 1300 - and was able to accomplish it using a 12" or so drill bit extension.. could that work for our bikes? I wouldnt necessarily need to remove all of the cat, maybe just make a 1/2" or 1" hole thru it.

Also, did removing the entire cat make it as loud as the aftermarket, which ive read can be too loud or was it just right?

Thanks


 
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Old 11-12-2020, 09:04 AM   #2
JerryHawk250   JerryHawk250 is offline
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If the Cat is located in the same place as on the Hawk you will have a hard time drilling it with the curves in the pipe.
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Old 11-12-2020, 09:15 AM   #3
tknj99   tknj99 is offline
 
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Gotcha.. i may try to insert a thin pipe down the exhaust and see where it is and whether or not i can get at it with the extended drill bit or if i can figure on some kind of spear with a hammer maybe


 
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Old 11-12-2020, 09:16 AM   #4
JerryHawk250   JerryHawk250 is offline
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Quote:
Originally Posted by tknj99 View Post
Gotcha.. i may try to insert a thin pipe down the exhaust and see where it is and whether or not i can get at it with the extended drill bit or if i can figure on some kind of spear with a hammer maybe
It's located in the bulge right behind the heat shield on your header pipe.
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2023 Lifan Lycan 250 Chopper
2023 Venom Evader
2022 Lifan KPX250
2020 Kawasaki Vulcan S
2004 Honda ST 1300
2016 Black Hawk 250 (sold)
Keihin PE30 carb,125 main,38 slow.Pod filter,ported & decked head 10:1 CR,Direct Ignition Coil,15/40Sprockets,NGK DPR8EIX-9,De-Cat,Dual Oil Cooler,Digital Cluster
2016 Cazador180 XL
2014 Coolster150
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Old 11-12-2020, 09:25 AM   #5
tknj99   tknj99 is offline
 
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Ah. scratch that idea then..
Let me ask you this, is there a center baffle somewhere near the rear can area as well or just the cat near the header section?
I read this from a previous old post: from Sochin - not sure if this also applies to the Brozz or not
and when he references center baffle, i wonder if he is referring to punching holes in the exhaust endcap, if so ive poked 8 holes in mine

I still ride with the stock Hawk exhaust/cat :O I did port the header pipe to match the CRC head I got on. And I punched out 12-14 holes in the center baffle, it retains my torque for mountains and I can still go 65-68 on flat ground with 17/50 sprockets. It still remains a very quiet bike, and I will keep it that way to make it easy to sneak up on wildlife :P.
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Old 11-12-2020, 09:34 AM   #6
China Rider 27   China Rider 27 is offline
 
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Here is a good link on taking the CAT outa a HAWK.

http://www.chinariders.net/showthrea...hlight=muffler


 
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Old 11-12-2020, 11:53 AM   #7
franque   franque is offline
 
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I would not suggest drilling the cat, it's filled with cadmium, which is super toxic.


 
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Old 11-12-2020, 01:56 PM   #8
tknj99   tknj99 is offline
 
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Quote:
Originally Posted by franque View Post
I would not suggest drilling the cat, it's filled with cadmium, which is super toxic.
Good to know.. you'd think they'd at least put a warning on the exhaust


 
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Old 11-12-2020, 03:19 PM   #9
Bruces   Bruces is online now
 
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You don’t need a warning if you just leave it alone .


 
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Old 11-12-2020, 05:28 PM   #10
tknj99   tknj99 is offline
 
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Quote:
Originally Posted by Bruces View Post
You don’t need a warning if you just leave it alone .
True.. although once you catch the mod bug, it can be a tough thing to shake


 
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Old 11-13-2020, 03:29 AM   #11
franque   franque is offline
 
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I think they don't put a warning on it because you're breaking the law if you remove it. That's why aftermarket exhausts are always marketed as 'off road' or 'race' use only.


 
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