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Old 12-13-2015, 05:36 PM   #1
jbfla   jbfla is offline
 
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Valve Clearance Check

I have read the CSC tutorial on adjusting the valves....

but it looks like half the bike needs to be disassembled.

I can do it....but...

Do I really need to check them at 500 miles as in the Owner's Manual? Or can I wait until the 1,000 mile oil change?

CSC told me they check them as part of the setup.

Do they really check them?

Thanks.

jb
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Old 12-13-2015, 10:34 PM   #2
rjmorel   rjmorel is offline
 
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I checked mine first and only time around 2000 miles. Have around 6200 on it now. Whats that saying " If it isn't broke , don't break it Rob", so if it starts and runs good you should be OK. I am
lazy , rj
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Old 12-14-2015, 12:02 AM   #3
Jay In Milpitas   Jay In Milpitas is offline
 
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I'm not going to say yes or no.

But I will give you this tip, pay attention to which body fastener came from which hole, primarily the Allen head ones. Some are white/silver colored and some have a green coating. After I did mine the first time, I noticed the next day I was looking down at different colored screws on the tank.

One type is magnetic, the other type is not, so likely a stainless alloy. Mechanically it doesn't matter which goes where.

Another tip is to spread a single colored bed sheet on the ground under the bike. All those little Phillips screws seem to like to jump around and flee when you try to install them. The sheet helps to keep them from rolling/bounding away and the single color makes them easier to spot. By the way, the points on those little things can actually penetrate clear in to the patella. They do thread back out easily though.

Regarding the sheet, yes, I have an old one I keep in the garage just for that purpose for working on all my vehicles. My wife freaked out the first time she saw that, not even noticing it didn't match any of the household bed linen. I'm not completely stupid.


 
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Old 12-14-2015, 12:34 AM   #4
SpudRider   SpudRider is offline
 
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I agree with Rob. You can certainly wait until 1,000 miles.
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2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 12-14-2015, 03:03 AM   #5
detours   detours is offline
 
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When you're almost ready to do your valve check, run the fuel tank almost empty. It will be much lighter and easier to remove.
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Old 12-14-2015, 10:01 AM   #6
Weldangrind   Weldangrind is offline
 
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Quote:
Originally Posted by Jay In Milpitas View Post
Regarding the sheet, yes, I have an old one I keep in the garage just for that purpose for working on all my vehicles. My wife freaked out the first time she saw that, not even noticing it didn't match any of the household bed linen. I'm not completely stupid.
That was not lost on me.
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Old 12-14-2015, 02:35 PM   #7
jbfla   jbfla is offline
 
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Thanks for the tips.

What I meant to ask is:

Those of you that have completed a valve clearance check, at what mileage did you do it, and how far was the clearance out of "spec", if any?

Thanks.

jb
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Old 12-14-2015, 02:41 PM   #8
dave92029   dave92029 is offline
 
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Quote:
Originally Posted by jbfla View Post
Thanks for the tips.

What I meant to ask is:

Those of you that have completed a valve clearance check, at what mileage did you do it, and how far was the clearance out of "spec", if any?

Thanks.

jb
+1 I have almost 3,000 miles since my last adjustment, and the bike is running great. I was thinking of doing the valve adjustment tomorrow, but it's getting cold outside (Mid to upper 50's...this is southern california ).

Thanks
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Old 12-14-2015, 02:58 PM   #9
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Quote:
Originally Posted by dave92029 View Post
+1 I have almost 3,000 miles since my last adjustment, and the bike is running great. I was thinking of doing the valve adjustment tomorrow, but it's getting cold outside (Mid to upper 50's...this is southern california ).

Thanks
Cold outside
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Old 12-14-2015, 03:23 PM   #10
SpudRider   SpudRider is offline
 
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My smallest feeler gauge if 0.04 mm. If you run the bike at higher rpms, you should check the valve lash every 2,500 miles. Based upon my experience, the original maintenance schedule is better than the revised schedule of 5,000 miles.

I have ridden my RX3 over 13,000 miles. Checking the valve lash every 2,500 miles, the intake valves were frequently too tight for my thinnest feeler gauge. If the bike becomes even slightly difficult to start, or the bike stalls while decelerating, the valves are probably tight.

If your bike is running okay, you can wait until 1,000 miles for the first valve inspection. However, I wouldn't wait much longer, and I wouldn't be surprised if the valves are tight.
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2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 12-15-2015, 12:26 AM   #11
Jay In Milpitas   Jay In Milpitas is offline
 
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Quote:
Originally Posted by jbfla View Post
Thanks for the tips.

What I meant to ask is:

Those of you that have completed a valve clearance check, at what mileage did you do it, and how far was the clearance out of "spec", if any?

Thanks.

jb
Each individual engine is going to have variances.
Although I don't have near the miles that Spud has, I do ride mine on the freeway at "considerable" speed.
Upon delivery, I checked the clearances and found one (right exhaust, I think) was a snug .04mm so I opened it just a bit. My set has .04, .05, .06 and then larger. The other 3 were less than .06 but more than .04.

Continuing out of curiosity I kept checking about every 250 miles. I expected some change at 250, but none needed it, so as break in concluded and rpm's ran higher I expected to see change at 500. Nope. Same at 750, too. At 1000 there was measureable change, but ALL FOUR were still well within spec. No adjustment needed.

I will do them again after 2500 miles have passed, and at that time I will decide whether to do them at 2.5 or 5k mile intervals.

The gage set I've had for so many decades I don't remember where I got it, and the company doesn't show up on a web search.

And for you who scoff, mid 50's IS COLD in coastal California. I can see my toes turning blue through the sandal mesh. My triple shot caramel mocha latte' don't stay hot for long in the cup holder, either. We have it rough, too.


 
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Old 12-15-2015, 12:50 AM   #12
jbfla   jbfla is offline
 
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Quote:
Originally Posted by Jay In Milpitas View Post
Each individual engine is going to have variances.
Although I don't have near the miles that Spud has, I do ride mine on the freeway at "considerable" speed.
Upon delivery, I checked the clearances and found one (right exhaust, I think) was a snug .04mm so I opened it just a bit. My set has .04, .05, .06 and then larger. The other 3 were less than .06 but more than .04.

Continuing out of curiosity I kept checking about every 250 miles. I expected some change at 250, but none needed it, so as break in concluded and rpm's ran higher I expected to see change at 500. Nope. Same at 750, too. At 1000 there was measureable change, but ALL FOUR were still well within spec. No adjustment needed..........
Thanks, Jay.

That's what I was looking for.

jb
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Old 12-15-2015, 03:25 AM   #13
SpudRider   SpudRider is offline
 
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Quote:
Originally Posted by Jay In Milpitas View Post
...The gage set I've had for so many decades I don't remember where I got it, and the company doesn't show up on a web search.

And for you who scoff, mid 50's IS COLD in coastal California. I can see my toes turning blue through the sandal mesh. My triple shot caramel mocha latte' don't stay hot for long in the cup holder, either. We have it rough, too.
I use these feeler gauges from Harbor Freight.

http://www.harborfreight.com/32-piec...uge-32214.html

Rub it in, Jay. It snowed 5 inches in Spudville yesterday.

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"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 12-15-2015, 05:52 PM   #14
woodlandsprite   woodlandsprite is offline
 
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Quote:
Originally Posted by Jay In Milpitas View Post

And for you who scoff, mid 50's IS COLD in coastal California. I can see my toes turning blue through the sandal mesh. My triple shot caramel mocha latte' don't stay hot for long in the cup holder, either. We have it rough, too.
Freeze warning here in the desert. As for your fancy latte, you need to put it in a thermal jug

I'll probably go ahead and drain the tank (hello siphon) so I can do my 500mi valve check over the holidays - the bike seems slow to start after its been sitting around for a bit.


 
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Old 12-15-2015, 06:35 PM   #15
Lee R   Lee R is offline
 
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Out of the two I've checked both were less than .04mm on both intakes at 500 miles. The exhausts were still a little over .06 so I left them to tighten.


 
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