Zongshen Sierra 200GY-2 Modifications & Maintenance
 

Notice: This topic is intended to index useful modifications and maintenance procedures relating to the Zongshen Sierra 200GY-2 dual sport motorcycle. If you see a thread you believe should be included in this list, please send a private message to SpudRider, or one of the other moderators; include the topic, and why you think it should be included in the list. Thank you. :)

Zongshen 200GY-2 Reviews
Zongshen Sierra 200 Report
Tsubaki 428HQR Drive Chain Report
EiKO 45/45 Watt Incandescent Headlamp Bulb Report
DRC Edge II Tail Light Mod
JC Whitney Travel Trunk for $47.99 with Free Shipping!
T-Rex Swingarm Stand
GPS Receiver Review: Garmin eTrex Legend HCx
Zongshen 200GY-2: Ricochet Skid Plate
Inexpensive, Quality Wheel Bearing Vendor
Harbor Freight, Heavy-Duty Chain Breaker
Review: Warp 9 Motorcycle Rims
Western Power Sports Oval Turn Signals
Vertical Horizon Fork Lift Stand Review
KMC 428UO Drive Chain

Zongshen 200GY-2 Manuals
Zongshen Sierra 200 Service Manual for Europe (PDF)
Zongshen Sierra 200 Parts Catalogue
Hyosung GF125 Service Manual (This manual contains information on the Sierra 200 front brake caliper following page 6-22.)

Yamaha TW200 Resources
Yamaha TW200 Service Manual (PDF)
2001 and newer model supplement to the Yamaha TW200 Service Manual (PDF)
Yamaha TW200 Owners Manual (PDF)
PDF parts catalogs for the TW200, model years 1994-2001, 2003 and 2008
Yamaha TW200 Wiki Site
Sinophilia TW200 Website
TW200 Parts & Goodies Vendors (Many items also fit the Zong!)

Zongshen 200GY-2 New Motorcycle Prep
The Unofficial Zongshen Sierra 200GY-2 Bike Prep Thread
New Zongshen 200GY-2 Carburetor and Drive Chain Adjustments

Zongshen 200GY-2 On-line Resources
Zongshen-Qlink Sierra-LZX200GY-2 workshop manual download
The Unofficial Zongshen Sierra 200GY-2 Bike Prep Thread
Zongshen Sierra 200/Chinabike Front Brake Caliper Inspection

Zongshen 200GY-2 Maintenance
Sierra 200 Valve Adjustment Photos
Zongshen Sierra 200GY-2 Oil Change Tutorial
Zongshen 200GY-2: Top End Rebuild at 31,656 Miles
Zongshen 200GY-2: Engine Rebuild at 51,687 Miles
Zongshen Sierra 200/Chinabike Front Brake Caliper Inspection
Zongshen Sierra 200GY-2 Countershaft Sprocket Replacement
Zongshen Sierra 200GY-2 Sprocket Info
Zongshen 200GY-2: PBI Countershaft Sprockets
Zongshen 200GY-2: Carburetor Jet Information
Zongshen 200GY-2: Teikei MV28 Carburetor Tips
Tire Changing Tips from the Pros
Rear Tire Change
Dan's Online Motorcycle Repair Course
CalSci Motorcycle Oil Essay
CalSci Recommended Motorcycle Oils
Motorcycle Oil vs. Automotive Oil, with Lab tests
Tutorial: Changing Your Brake Fluid
Update: FMF Universal Spark Arrestor at 10,000 Miles
Repacking the FMF Universal Spark Arrestor
How do I tighten my steering/triple tree?
Instructions for Changing Fork Oil, Fork Oil Seals and Dust Wipers on Zongshen 200GY-2 Forks
Zongshen 200GY-2: Gear Shifter Repair at 47,141 Miles
Zongshen 200GY-2: Electrical System Resistance Values
Zongshen 200GY-2: CDI Diagrams and Compatibility

Zongshen 200GY-2 Modifications
The Sierra that Zongshen Should Have Built!
Zongshen 200GY-2 Gets A Yamaha XT225 Swingarm Conversion
My Custom Zongshen Sierra 200GY-2
Zongshen Sierra 200GY-2 Crankcase Cover Mod
Zongshen Sierra 200GY-2 Frame Mod
Zongshen Sierra 200GY-2 Side Plastic Mod
Zongshen 200GY-2 Tank Plastic Mod
DRC Edge II Tail Light Mod
Zongshen Sierra 200/Chinabike Front Brake Caliper Inspection
YamaZong XT200GY-2 gets an FMF Turbine Core 2 Spark Arrestor
Help with installing FMF turbine core 2 universal
Zongshen 200GY-2 H4 Headlamp Conversion
Zongshen 200GY-2: LED Turn Signal Conversion
Zongshen 200GY-2: Clarke XT225 Fuel Tank Conversion
Zongshen 200GY-2: Ricochet Skid Plate
Zongshen 200GY-2: 21-inch Front Wheel Conversion
Zongshen 200GY-2: Carburetor Jet Information
Zongshen 200GY-2: Teikei MV28 Carburetor Tips
Repainting the YamaZong XT200GY-2
Zongshen 200GY-2: Custom, 18-inch Rear Wheel
Zongshen 200GY-2: Lower Fork Protectors
Zongshen 200GY-2: Left Switchgear Upgrade
Zongshen 200GY-2: Starter Button Replacement
Build a small utility trailer for Zonshen Sierra 200?
Tusk D-Flex Handguard Installation
Zongshen 200GY-2: FMF Silencer Modification
Ken Sean/Bikemaster Folding Mirrors
Project Phoenix: The YamaZong Rises from the Ashes
LED Turn Signal Problem

Zongshen 200GY-2 Parts
Zongshen 200GY-2 employs a Kawasaki Eliminator 125 Rear Hub
Tsubaki 428HQR Drive Chain Report
Zongshen Sierra 200GY-2 Sprocket Info
EiKO 45/45 Watt Incandescent Headlamp Bulb Report
Good Deal on H4 Headlamp Bulbs
Zongshen Sierra 200/Chinabike Front Brake Caliper Inspection
Inexpensive, Quality Wheel Bearing Vendor
CalSci Motorcycle Oil Essay
CalSci Recommended Motorcycle Oils
Zong Sierra Key Info
Zongshen 200GY-2 Rear Brake Shoes
KLR650 Brake Lever Fits Zongshen 200GY-2

Zongshen 200GY-2 Tires
Good news and bad news for Zong owners
Phil's Unsuccessful Attempt to Import Dual Sport Tires For the Zong
Zongshen Sierra 200GY-2 Rear Tire Options
Zongshen Sierra 200GY-2 Front Tire Options
Tire Changing Tips from the Pros
Excellent Tire Changing Videos

Zongshen Sierra 200GY-2 Repairs
Zongshen compression, low power
Zongshen Sierra 200GY-2 CDI Failure at 10,800 Miles
Dan's Online Motorcycle Repair Course
Overtightened oil filter cover screw on zong

YamaZong Swingarm Conversions
The Sierra that Zongshen Should Have Built!
Zongshen 200GY-2 Gets A Yamaha XT225 Swingarm Conversion

Zongshen 200GY-2 Ride Reports
Over the Great Wall, Under the Iron Curtain
Motorcycle Diaries - China
3-Day Ride to the Great Salt Lake, Utah
2-day Ride to Idaho's Lost River and Lemhi Ranges

Dual Sport Tires for 18", and 21" Wheel Conversions
Good Deal on C858 Dual Sport Tires
Good Deal on Kenda K760 Tires

How to Post Photographs on these Forums
How to Share Your Photos
How to Upload Pics Directly to the Forum

Motorcycle Repair Resources on the Internet
Dan's Motorcycle Repair Course

Tutorial: How to Order Items from Taobao
Tutorial: How to Order Items from Taobao

5 Threads Added to the Zong Sticky
 

I just added 3 new reviews, two modification threads, and one maintenance thread to the Zong Sticky. Happy reading! :)

Spud :)

I just added to this sticky the thread containing Phil's unsuccessful attempt to import dual sport tires for the Zong. Brother Phil was a decent, honest man; we truly miss him. :(

Spud :)

I just added another thread to the Maintenance Section of the Zong Sticky: Repacking the FMF Universal Spark Arrestor. :)

Spud :)

I just added the Vertical Horizon Fork Lift Stand Review to this sticky, under the "Zongshen 200GY-2 Reviews" subheading. :)

Spud :)

I just added a link under the Maintenance subheading for a thread describing the proper procedure to tighten the triple tree/steering. :) Forum member Alan566 posted the excellent question in this thread, and forum members Wild Alaskan, and Weldangrind, provided the superb answers. Thank you, gentlemen. :)

Spud :)

I just added to the Zong Sticky the superb, trailer construction thread authored by forum member Jakhack. The link to this excellent thread is located under the Modifications subheading. :)

Spud :)

I just added the link Instructions for Changing Fork Oil, Fork Oil Seals and Dust Wipers on Zongshen 200GY-2 Forks to the Zong Sticky, under the Maintenance subheading. :)

Spud :)

I just added a link to Dan's Motorcycle Course under a new subheading, Motorcycle Repair Resources on the Internet. :)

Spud :)

I just added a link in the Zong Sticky to the following thread.

Zongshen 200GY-2: Top End Rebuild at 31,656 Miles

This top end rebuild thread is located under the Maintenance subheading in the Zong Sticky. :)

Spud :)

I just added a link to "KMC 428UO Drive Chain" under the Review subheading in the Zong Sticky. :)

Spud :)

I just added a link to "Zongshen 200GY-2 Ignition Key Blanks" under the "Parts" subheading in the Zong Sticky. :) I extend a special thanks to forum member, and fellow moderator, Weldangrind, for discovering, and posting this information. :D

Spud :)

I just added a link for "Zongshen 200GY-2 Rear Brake Shoes" under the Parts subheading in the Zong Sticky. :)

Spud :)

I just added a link to Jim's excellent tutorial concerning how to share your photographs on these forums. :)

Spud :)

I just added a link to my Tusk D-Flex Handguard Installation thread under the Modifications Subheading. :)

Spud :)