Zongshen Sierra 200GY-2 Modifications & Maintenance

SpudRider · 09-01-2009, 12:17 PM

Notice: This topic is intended to index useful modifications and maintenance procedures relating to the Zongshen Sierra 200GY-2 dual sport motorcycle. If you see a thread you believe should be included in this list, please send a private message to SpudRider, or one of the other moderators; include the topic, and why you think it should be included in the list. Thank you.

SpudRider · 05-26-2010, 03:40 AM

I just added 3 new reviews, two modification threads, and one maintenance thread to the Zong Sticky. Happy reading!

Spud

SpudRider · 07-15-2010, 12:36 PM

I just added to this sticky the thread containing Phil's unsuccessful attempt to import dual sport tires for the Zong. Brother Phil was a decent, honest man; we truly miss him. :(

Spud

SpudRider · 08-03-2010, 02:47 AM

I just added another thread to the Maintenance Section of the Zong Sticky: Repacking the FMF Universal Spark Arrestor.

Spud

SpudRider · 09-09-2010, 11:38 PM

I just added the Vertical Horizon Fork Lift Stand Review to this sticky, under the "Zongshen 200GY-2 Reviews" subheading.

Spud

SpudRider · 09-11-2010, 02:55 PM

I just added a link under the Maintenance subheading for a thread describing the proper procedure to tighten the triple tree/steering.

Forum member Alan566 posted the excellent question in this thread, and forum members Wild Alaskan, and Weldangrind, provided the superb answers. Thank you, gentlemen.

Spud

SpudRider · 03-11-2011, 10:28 PM

I just added to the Zong Sticky the superb, trailer construction thread authored by forum member Jakhack. The link to this excellent thread is located under the Modifications subheading.

Spud

SpudRider · 11-26-2011, 09:51 PM

I just added the link Instructions for Changing Fork Oil, Fork Oil Seals and Dust Wipers on Zongshen 200GY-2 Forks to the Zong Sticky, under the Maintenance subheading.

Spud

SpudRider · 01-08-2012, 09:48 AM

I just added a link to Dan's Motorcycle Course under a new subheading, Motorcycle Repair Resources on the Internet.

Spud

SpudRider · 02-23-2012, 08:24 PM

I just added a link in the Zong Sticky to the following thread.

Zongshen 200GY-2: Top End Rebuild at 31,656 Miles

This top end rebuild thread is located under the Maintenance subheading in the Zong Sticky.

Spud

SpudRider · 02-29-2012, 10:53 PM

I just added a link to "KMC 428UO Drive Chain" under the Review subheading in the Zong Sticky.

Spud

SpudRider · 03-28-2012, 02:56 AM

I just added a link to "Zongshen 200GY-2 Ignition Key Blanks" under the "Parts" subheading in the Zong Sticky.

I extend a special thanks to forum member, and fellow moderator, Weldangrind, for discovering, and posting this information.

Spud

SpudRider · 05-04-2012, 04:34 AM

I just added a link for "Zongshen 200GY-2 Rear Brake Shoes" under the Parts subheading in the Zong Sticky.

Spud

SpudRider · 06-24-2012, 01:39 AM

I just added a link to Jim's excellent tutorial concerning how to share your photographs on these forums.

Spud

SpudRider · 06-28-2012, 01:43 AM

I just added a link to my Tusk D-Flex Handguard Installation thread under the Modifications Subheading.

Spud

09-01-2009, 12:17 PM	#1
SpudRider Join Date: Jul 2008 Location: Idaho Posts: 25,054	Zongshen Sierra 200GY-2 Modifications & Maintenance Notice: This topic is intended to index useful modifications and maintenance procedures relating to the Zongshen Sierra 200GY-2 dual sport motorcycle. If you see a thread you believe should be included in this list, please send a private message to SpudRider, or one of the other moderators; include the topic, and why you think it should be included in the list. Thank you. Zongshen 200GY-2 Reviews Zongshen Sierra 200 Report Tsubaki 428HQR Drive Chain Report EiKO 45/45 Watt Incandescent Headlamp Bulb Report DRC Edge II Tail Light Mod JC Whitney Travel Trunk for $47.99 with Free Shipping! T-Rex Swingarm Stand GPS Receiver Review: Garmin eTrex Legend HCx Zongshen 200GY-2: Ricochet Skid Plate Inexpensive, Quality Wheel Bearing Vendor Harbor Freight, Heavy-Duty Chain Breaker Review: Warp 9 Motorcycle Rims Western Power Sports Oval Turn Signals Vertical Horizon Fork Lift Stand Review KMC 428UO Drive Chain Zongshen 200GY-2 Manuals Zongshen Sierra 200 Service Manual for Europe (PDF) Zongshen Sierra 200 Parts Catalogue Hyosung GF125 Service Manual (This manual contains information on the Sierra 200 front brake caliper following page 6-22.) Yamaha TW200 Resources Yamaha TW200 Service Manual (PDF) 2001 and newer model supplement to the Yamaha TW200 Service Manual (PDF) Yamaha TW200 Owners Manual (PDF) PDF parts catalogs for the TW200, model years 1994-2001, 2003 and 2008 Yamaha TW200 Wiki Site Sinophilia TW200 Website TW200 Parts & Goodies Vendors (Many items also fit the Zong!) Zongshen 200GY-2 New Motorcycle Prep The Unofficial Zongshen Sierra 200GY-2 Bike Prep Thread New Zongshen 200GY-2 Carburetor and Drive Chain Adjustments Zongshen 200GY-2 On-line Resources Zongshen-Qlink Sierra-LZX200GY-2 workshop manual download The Unofficial Zongshen Sierra 200GY-2 Bike Prep Thread Zongshen Sierra 200/Chinabike Front Brake Caliper Inspection Zongshen 200GY-2 Maintenance Sierra 200 Valve Adjustment Photos Zongshen Sierra 200GY-2 Oil Change Tutorial Zongshen 200GY-2: Top End Rebuild at 31,656 Miles Zongshen 200GY-2: Engine Rebuild at 51,687 Miles Zongshen Sierra 200/Chinabike Front Brake Caliper Inspection Zongshen Sierra 200GY-2 Countershaft Sprocket Replacement Zongshen Sierra 200GY-2 Sprocket Info Zongshen 200GY-2: PBI Countershaft Sprockets Zongshen 200GY-2: Carburetor Jet Information Zongshen 200GY-2: Teikei MV28 Carburetor Tips Tire Changing Tips from the Pros Rear Tire Change Dan's Online Motorcycle Repair Course CalSci Motorcycle Oil Essay CalSci Recommended Motorcycle Oils Motorcycle Oil vs. Automotive Oil, with Lab tests Tutorial: Changing Your Brake Fluid Update: FMF Universal Spark Arrestor at 10,000 Miles Repacking the FMF Universal Spark Arrestor How do I tighten my steering/triple tree? Instructions for Changing Fork Oil, Fork Oil Seals and Dust Wipers on Zongshen 200GY-2 Forks Zongshen 200GY-2: Gear Shifter Repair at 47,141 Miles Zongshen 200GY-2: Electrical System Resistance Values Zongshen 200GY-2: CDI Diagrams and Compatibility Zongshen 200GY-2 Modifications The Sierra that Zongshen Should Have Built! Zongshen 200GY-2 Gets A Yamaha XT225 Swingarm Conversion My Custom Zongshen Sierra 200GY-2 Zongshen Sierra 200GY-2 Crankcase Cover Mod Zongshen Sierra 200GY-2 Frame Mod Zongshen Sierra 200GY-2 Side Plastic Mod Zongshen 200GY-2 Tank Plastic Mod DRC Edge II Tail Light Mod Zongshen Sierra 200/Chinabike Front Brake Caliper Inspection YamaZong XT200GY-2 gets an FMF Turbine Core 2 Spark Arrestor Help with installing FMF turbine core 2 universal Zongshen 200GY-2 H4 Headlamp Conversion Zongshen 200GY-2: LED Turn Signal Conversion Zongshen 200GY-2: Clarke XT225 Fuel Tank Conversion Zongshen 200GY-2: Ricochet Skid Plate Zongshen 200GY-2: 21-inch Front Wheel Conversion Zongshen 200GY-2: Carburetor Jet Information Zongshen 200GY-2: Teikei MV28 Carburetor Tips Repainting the YamaZong XT200GY-2 Zongshen 200GY-2: Custom, 18-inch Rear Wheel Zongshen 200GY-2: Lower Fork Protectors Zongshen 200GY-2: Left Switchgear Upgrade Zongshen 200GY-2: Starter Button Replacement Build a small utility trailer for Zonshen Sierra 200? Tusk D-Flex Handguard Installation Zongshen 200GY-2: FMF Silencer Modification Ken Sean/Bikemaster Folding Mirrors Project Phoenix: The YamaZong Rises from the Ashes LED Turn Signal Problem Zongshen 200GY-2 Parts Zongshen 200GY-2 employs a Kawasaki Eliminator 125 Rear Hub Tsubaki 428HQR Drive Chain Report Zongshen Sierra 200GY-2 Sprocket Info EiKO 45/45 Watt Incandescent Headlamp Bulb Report Good Deal on H4 Headlamp Bulbs Zongshen Sierra 200/Chinabike Front Brake Caliper Inspection Inexpensive, Quality Wheel Bearing Vendor CalSci Motorcycle Oil Essay CalSci Recommended Motorcycle Oils Zong Sierra Key Info Zongshen 200GY-2 Rear Brake Shoes KLR650 Brake Lever Fits Zongshen 200GY-2 Zongshen 200GY-2 Tires Good news and bad news for Zong owners Phil's Unsuccessful Attempt to Import Dual Sport Tires For the Zong Zongshen Sierra 200GY-2 Rear Tire Options Zongshen Sierra 200GY-2 Front Tire Options Tire Changing Tips from the Pros Excellent Tire Changing Videos Zongshen Sierra 200GY-2 Repairs Zongshen compression, low power Zongshen Sierra 200GY-2 CDI Failure at 10,800 Miles Dan's Online Motorcycle Repair Course Overtightened oil filter cover screw on zong YamaZong Swingarm Conversions The Sierra that Zongshen Should Have Built! Zongshen 200GY-2 Gets A Yamaha XT225 Swingarm Conversion Zongshen 200GY-2 Ride Reports Over the Great Wall, Under the Iron Curtain Motorcycle Diaries - China 3-Day Ride to the Great Salt Lake, Utah 2-day Ride to Idaho's Lost River and Lemhi Ranges Dual Sport Tires for 18", and 21" Wheel Conversions Good Deal on C858 Dual Sport Tires Good Deal on Kenda K760 Tires How to Post Photographs on these Forums How to Share Your Photos How to Upload Pics Directly to the Forum Motorcycle Repair Resources on the Internet Dan's Motorcycle Repair Course Tutorial: How to Order Items from Taobao Tutorial: How to Order Items from Taobao __________________ Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894 Last edited by SpudRider; 04-16-2016 at 07:44 AM.
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05-26-2010, 03:40 AM	#2
SpudRider Join Date: Jul 2008 Location: Idaho Posts: 25,054	5 Threads Added to the Zong Sticky I just added 3 new reviews, two modification threads, and one maintenance thread to the Zong Sticky. Happy reading! Spud __________________ Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894
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07-15-2010, 12:36 PM	#3
SpudRider Join Date: Jul 2008 Location: Idaho Posts: 25,054	I just added to this sticky the thread containing Phil's unsuccessful attempt to import dual sport tires for the Zong. Brother Phil was a decent, honest man; we truly miss him. :( Spud __________________ Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894
	0

08-03-2010, 02:47 AM	#4
SpudRider Join Date: Jul 2008 Location: Idaho Posts: 25,054	I just added another thread to the Maintenance Section of the Zong Sticky: Repacking the FMF Universal Spark Arrestor. Spud __________________ Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894
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09-09-2010, 11:38 PM	#5
SpudRider Join Date: Jul 2008 Location: Idaho Posts: 25,054	I just added the Vertical Horizon Fork Lift Stand Review to this sticky, under the "Zongshen 200GY-2 Reviews" subheading. Spud __________________ Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894
	0

09-11-2010, 02:55 PM	#6
SpudRider Join Date: Jul 2008 Location: Idaho Posts: 25,054	I just added a link under the Maintenance subheading for a thread describing the proper procedure to tighten the triple tree/steering. Forum member Alan566 posted the excellent question in this thread, and forum members Wild Alaskan, and Weldangrind, provided the superb answers. Thank you, gentlemen. Spud __________________ Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894
	0

03-11-2011, 10:28 PM	#7
SpudRider Join Date: Jul 2008 Location: Idaho Posts: 25,054	I just added to the Zong Sticky the superb, trailer construction thread authored by forum member Jakhack. The link to this excellent thread is located under the Modifications subheading. Spud __________________ Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894
	0

11-26-2011, 09:51 PM	#8
SpudRider Join Date: Jul 2008 Location: Idaho Posts: 25,054	I just added the link Instructions for Changing Fork Oil, Fork Oil Seals and Dust Wipers on Zongshen 200GY-2 Forks to the Zong Sticky, under the Maintenance subheading. Spud __________________ Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894
	0

01-08-2012, 09:48 AM	#9
SpudRider Join Date: Jul 2008 Location: Idaho Posts: 25,054	I just added a link to Dan's Motorcycle Course under a new subheading, Motorcycle Repair Resources on the Internet. Spud __________________ Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894
	0

02-23-2012, 08:24 PM	#10
SpudRider Join Date: Jul 2008 Location: Idaho Posts: 25,054	I just added a link in the Zong Sticky to the following thread. Zongshen 200GY-2: Top End Rebuild at 31,656 Miles This top end rebuild thread is located under the Maintenance subheading in the Zong Sticky. Spud __________________ Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894
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02-29-2012, 10:53 PM	#11
SpudRider Join Date: Jul 2008 Location: Idaho Posts: 25,054	I just added a link to "KMC 428UO Drive Chain" under the Review subheading in the Zong Sticky. Spud __________________ Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894
	0

03-28-2012, 02:56 AM	#12
SpudRider Join Date: Jul 2008 Location: Idaho Posts: 25,054	I just added a link to "Zongshen 200GY-2 Ignition Key Blanks" under the "Parts" subheading in the Zong Sticky. I extend a special thanks to forum member, and fellow moderator, Weldangrind, for discovering, and posting this information. Spud __________________ Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894
	0

05-04-2012, 04:34 AM	#13
SpudRider Join Date: Jul 2008 Location: Idaho Posts: 25,054	I just added a link for "Zongshen 200GY-2 Rear Brake Shoes" under the Parts subheading in the Zong Sticky. Spud __________________ Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894
	0

06-24-2012, 01:39 AM	#14
SpudRider Join Date: Jul 2008 Location: Idaho Posts: 25,054	I just added a link to Jim's excellent tutorial concerning how to share your photographs on these forums. Spud __________________ Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894
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06-28-2012, 01:43 AM	#15
SpudRider Join Date: Jul 2008 Location: Idaho Posts: 25,054	I just added a link to my Tusk D-Flex Handguard Installation thread under the Modifications Subheading. Spud __________________ Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894
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